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A kind of biological fiber reinforced friction material and its preparation method

A friction material and bio-fiber technology, applied in chemical instruments and methods, and other chemical processes, can solve problems such as unstable friction coefficient of friction materials, poor bonding force with friction material matrix, and large braking noise, etc., to save resources , improve the comprehensive performance, the effect of good friction factor

Inactive Publication Date: 2017-09-29
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] The purpose of the present invention is to solve the problem that the reinforced fiber of the friction material is invalid due to the influence of external factors such as water, oil and ice for a long time, the bonding force between the reinforced fiber and the matrix of the friction material is poor, the friction factor of the friction material is unstable, the amount of wear is large, the braking noise is large and For the serious problems of secondary wear, a preparation method of superhydrophobic and oleophobic pine needle fibers and pine needle powder, and the application of superhydrophobic and oleophobic pine needle fibers and pine needle powder in friction materials

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] 1. The content of each component of the biological fiber reinforced friction material by weight percentage is: the total weight of superhydrophobic oleophobic pine needle fiber and pine needle powder is 6%, phenolic resin 12%, graphite 18%, aluminum oxide 10%, rubber powder 3%, barium sulfate 23%, friction powder 3%, foam iron powder 15%, carbon black 10%; wherein, the content ratio of superhydrophobic and oleophobic pine needles to pine needle powder is 5.5:1.

[0038] 2. The superhydrophobic and oleophobic pine needle fibers are prepared through the following steps, the collected pine needles are dried, the treatment temperature is 50°C, and the treatment time is 35min; then the pine needle fibers are soaked in NaOH solution for fiber surface treatment. Microstructure treatment, NaOH mass fraction w is 9.5, soaking time is 70min and then the pine needle fibers are neutralized in HCl vapor, the concentration of HCl is 1.1mol / L, and the treatment time is 40min; then the ...

Embodiment 2

[0044] 1. The content of each component of the biological fiber reinforced friction material is as follows: the total weight of superhydrophobic oleophobic pine needle fiber and pine needle powder is 21%, phenolic resin 61%, graphite 2%, aluminum oxide 2%, rubber powder 0%, barium sulfate 10%, friction powder 1%, foam iron powder 2%, carbon black 1%; wherein the content ratio of superhydrophobic and oleophobic pine needles to pine needle powder is 7.5:1.

[0045] 2. The superhydrophobic and oleophobic pine needle fibers are prepared through the following steps, the collected pine needles are dried, the treatment temperature is 75°C, and the treatment time is 50min; then the pine needle fibers are soaked in NaOH solution for fiber surface treatment. Microstructure treatment, NaOH mass fraction w is 11.5, soaking time is 100min and then the pine needle fibers are neutralized in HCl vapor, the concentration of HCl is 3.1mol / L, and the treatment time is 60min; then the treated pine...

Embodiment 3

[0051] 1. The content of each component of the biological fiber reinforced friction material by weight percentage is: the total weight of superhydrophobic oleophobic pine needle fiber and pine needle powder is 15%, phenolic resin 25%, graphite 10%, aluminum oxide 10%, rubber powder 2%, barium sulfate 20%, friction powder 2%, foam iron powder 13%, carbon black 3%; wherein, the content ratio of superhydrophobic and oleophobic pine needles to pine needle powder is 6:1.

[0052] 2. The superhydrophobic and oleophobic pine needle fibers are prepared through the following steps, the collected pine needles are dried, the treatment temperature is 60°C, and the treatment time is 45min; then the pine needle fibers are soaked in NaOH solution for fiber surface treatment. Microstructure treatment, NaOH mass fraction w is 10.5, soaking time is 90min and then the pine needle fibers are neutralized in HCl vapor, the concentration of HCl is 2mol / L, and the treatment time is 45min; then the tre...

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PUM

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Abstract

The invention provides a biofiber-reinforced friction material and a preparation method thereof, and belongs to the technical field of braking friction materials. The biofiber-reinforced friction material is prepared from 6%-21% of super hydrophobic and oleophobic pine needle fiber and pine needle powder, 12%-61% of phenolic resin, 2%-18% of graphite, 2% or 10% of aluminium oxide, 0%-3% of rubber powder, 10%-23% of barium sulfate, 1%-3% of frictional powder, 2%-15% of foam iron powder and 1%-10% of carbon black, wherein the content ratio of the super hydrophobic and oleophobic pine needle fiber to the pine needle powder is k1, and (5.5:1)<=k1<=(7.5:1). According to the biofiber reinforcement friction material and the preparation method thereof, a surface coating and a surface microstructure of the super hydrophobic and oleophobic pine needle fiber are coupled, the coupling synergistic effect between the surface coating and the surface microstructure is improved, the influence of water, oil, ice and the like on the performance of the reinforced fiber can be avoided, and the surface microstructure of the fiber can improve the binding strength between the fiber and a friction material substrate; the natural pine needle powder can well stabilize the friction factor and reduce friction braking noise and damage to a pair; the comprehensive performance of the friction material can be improved, the abrasion loss can be reduced, the service life can be prolonged, environmental pollution can be prevented, resources can be saved, and the environment can be protected.

Description

technical field [0001] The invention belongs to the technical field of brake friction materials, and in particular relates to a biological fiber reinforced friction material and a preparation method thereof. Background technique [0002] Brake friction material is a key component to ensure the safe operation of vehicle equipment such as automobiles, oil drilling rigs, and trains. Therefore, people's requirements for the performance of friction materials are becoming more and more stringent. First of all, the composition of the friction material, especially the fiber used as a reinforcing component, must have excellent stability. It is not affected by external environmental factors such as water and oil, and the fiber and the material matrix have a good bonding force. Secondly, , The friction material should have a stable friction coefficient and excellent wear resistance. In addition, the friction material has less friction on the pair and the noise generated is weaker. The...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L61/06C08L97/02C08L21/00C08K13/02C08K3/04C08K3/22C08K3/30C08K3/08C09K3/14C08J5/06
CPCC08J5/045C08J5/06C08J2361/06C08J2497/02C08K2201/014C08L61/06C08L2205/025C08L2205/03C08L2205/035C08L2205/16C09K3/1436C08L97/02C08L21/00C08K13/02C08K3/04C08K2003/2227C08K2003/3045C08K2003/0856
Inventor 马云海刘玉成佟金庄健
Owner JILIN UNIV
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