Cable extrusion technology

An extrusion process and cable technology, applied in the direction of cable/conductor manufacturing, conductor/cable insulation, circuit, etc., can solve problems such as electricity accidents, partial discharge failures, safety accidents, etc., to improve quality and safety, reduce Effect of heat shrinkage and improvement of physical properties

Active Publication Date: 2016-05-04
浙江五丰电缆有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The thermal shrinkage performance of the cable is a value that characterizes the insulation shrinkage ratio of the polyethylene insulation of the finished cable under heating. The general inspection conditions are set at a heating temperature of 130°C for one hour. After heating and cooling, observe the shrinkage of the cable insulation. And calculate its shrinkage rate, check its thermal stress residue and change; excessive thermal stress will cause stress cracking of cross-linked insulating crystal structure, in addition to shrinkage, it may also cause partial discharge failure; thermal st

Method used

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Examples

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Comparison scheme
Effect test

Embodiment 1

[0039] The diameter of the screw in the extruder is 45mm, and according to the temperature settings of each part of the extruder, the following three embodiments are enumerated:

[0040] (1) Heating the two polyethylene (PVC) sheaths of the extruder. The temperature of the body 1 of the extruder 8 is 150°C, the temperature of the body 2 2 is 150°C, and the temperature of the neck 5 is 150°C. , the temperature of head 6 is 160°C; the temperature of fuselage one 1 of cross-linked polyethylene (XLPE) insulating extruder 7 is 150°C, the temperature of fuselage two 2 is 160°C, and the temperature of machine neck 5 is 180°C ℃, the temperature of the machine head 6 is 160 ℃, the elongation of the produced cable under load is 60%, the elongation after cooling is 0, the heat shrinkage is 2.6%, the tensile strength is 8.4MPa, and the fracture The elongation is 420%.

[0041] (2) Heating the two polyethylene (PVC) sheaths of the extruder. The temperature of the body 1 of the extruder 8 ...

Embodiment 2

[0044] The diameter of the screw in the extruder is 65mm, and according to the temperature settings of each part of the extruder, the following three embodiments are enumerated:

[0045] (1) Heating the two polyethylene (PVC) sheaths of the extruder. The temperature of the body 1 of the extruder 8 is 150°C, the temperature of the body 2 2 is 150°C, and the temperature of the body 3 3 is 150°C. ℃, the temperature of machine neck 5 is 150 ℃, the temperature of machine head 6 is 160 ℃, and the temperature of die sleeve mouth is 160 ℃; ℃, the temperature of fuselage 2 2 is 160°C, the temperature of fuselage 3 3 is 170°C, the temperature of machine neck 5 is 180°C, the temperature of machine head 6 is 190°C, and the temperature of mold sleeve mouth is 210°C. The elongation of the cable under load is 60%, the elongation after cooling is 0, the heat shrinkage is 3%, the tensile strength is 8.5MPa, and the elongation at break is 420%.

[0046] (2) Heating the two polyethylene (PVC) s...

Embodiment 3

[0049] The diameter of the screw in the extruder is 90mm. According to the temperature settings of each part of the extruder, the following three embodiments are enumerated:

[0050] (1) The temperature of the two polyethylene (PVC) sheathed extruders of the extruder extruder 8 is 140°C for body one 1, the temperature for body two 2 is 140°C, and the temperature for body three 3 is 140°C ℃, the temperature of fuselage 4 4 ​​is 140 ℃, the temperature of machine neck 5 is 150 ℃, the temperature of machine head 6 is 160 ℃, and the temperature of die sleeve mouth is 160 ℃; cross-linked polyethylene (XLPE) insulation extruder The temperature of fuselage one 1 of 7 is 150°C, the temperature of fuselage two 2 is 160°C, the temperature of fuselage three 3 is 170°C, the temperature of fuselage four 4 is 180°C, and the temperature of machine neck 5 is 180°C , the temperature of the head 6 is 190°C, the temperature of the mold sleeve mouth is 210°C, the elongation of the produced cable i...

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Abstract

The invention discloses a cable extrusion technology, which comprises the following steps: selecting corresponding screw diameters according to cables with different specifications, carrying out warming and preheating after determining machine equipment to be intact, heating various parts of an extruder to corresponding temperatures according to the screw diameters and different materials, detecting the temperatures every two hours, and beginning to charge and start up the machine; placing a filter plate and two wire meshes in front of a machine head, and using a copper mesh and one wire mesh when impurities are excessive; ensuring that the added plastic is clean and dry during charging, starting a main engine, penetrating into a conducting wire core, starting traction, correcting a shifting core according to the trend of a rubber compound, and then measuring the wire diameter for more than six times every 30 minutes by a vernier caliper, and loading a spool for start-up when conforming to a tolerance range of the process; and simultaneously, starting a spark inspection machine, fully cooling an insulating wire core, and frequently adjusting the tension of a pay-off spool. According to the cable extrusion technology, the temperatures of different parts of the extruder are adjusted, so that the hot-shrinkage rate of the cable is reduced; the physical property is improved; and the quality of the cable is ensured.

Description

technical field [0001] The invention relates to the technical field of cables, in particular to a cable extrusion process. Background technique [0002] At present, cables play an irreplaceable role in power systems, information transmission and instrumentation systems, and can transmit power or information from one end to the other. The cable has the advantages of excellent electrical performance, good operation safety performance and thermal overload mechanical characteristics, and easy installation, operation and maintenance. In recent years, the state has paid unprecedented attention to the quality of wires and cables, and organizes relevant supervision inspections every year. The pass rate of cross-linked and cross-linked polyethylene insulated power cables is usually maintained between 75% and 85%, and unqualified Among the samples, most of them failed the thermal shrinkage test, and the thermal shrinkage performance has become the third index that is not easy to cont...

Claims

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Application Information

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IPC IPC(8): H01B13/14H01B13/24
CPCH01B13/14H01B13/145H01B13/24
Inventor 黄惠清姚伟清胡惠明
Owner 浙江五丰电缆有限公司
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