Unlock instant, AI-driven research and patent intelligence for your innovation.

Production technology of material applicable to cylinder body and cylinder cover of diesel engine

A technology for diesel engines and production processes, applied in engine components, machines/engines, cylinder heads, etc., can solve the problems of proportional control, high production cost of cylinder block and cylinder head castings, and high cost per ton, to improve tensile strength and The effect of hardness, improving casting process performance and reducing production cost

Active Publication Date: 2016-07-13
KUNMING YUNNEI POWER
View PDF5 Cites 13 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. The eutectic Sc ​​and carbon equivalent CE of diesel engine cylinder block and cylinder head materials are not high, and the casting process performance is not good
[0006] 2. The maturity RG of diesel engine cylinder block and cylinder head materials is low, the inoculation effect is not good, the production technology level is low, and the potential of the material itself has not been fully utilized
[0007] 3. The relative hardness RH of diesel engine cylinder block and cylinder head material is high, gray cast iron has low strength and high hardness, and the cutting performance is not good
[0008] 4. Among the three main metal materials, the proportion of pig iron and scrap steel is relatively high, which leads to high production costs of cylinder block and cylinder head castings. The heredity of pig iron and the inconsistency of scrap steel affect the quality of diesel engine cylinder blocks and cylinder head castings. Low sulfur carburizer and The cost per ton of alloying is high, and the cost of castings is difficult to control
[0009] 5. The chemical composition does not control the ratio between the elements, some elements are high in content but do not contribute to the material performance; the alloy elements in the scrap steel are not fully utilized

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] A kind of production technology of diesel engine block, cylinder cover material, comprises the steps:

[0054] Step (1), equipment preparation: the equipment adopts medium frequency induction furnace;

[0055] Step (2), ingredients: in parts by weight, 37 parts of steel scrap, 20 parts of returned material, 38 parts of iron filings cake, and 1.5 parts of ZT-2 cast iron recarburizer;

[0056] Step (3), feeding: first add 28% of the cast iron recarburizer to the bottom of the electric furnace, and then add iron scraps, scrap steel and returned materials in sequence, and the remaining recarburizer should be added together with the returned materials. Before the remaining 9% of the charge is added, it is required that there is always a return charge to hold down the recarburizer;

[0057] Step (4), melting: power on and melt immediately after adding the returned material, use full power and uninterrupted melting during melting, control the melting temperature of the electr...

Embodiment 2

[0062] A kind of production technology of diesel engine block, cylinder cover material, comprises the steps:

[0063] Step (1), equipment preparation: the equipment adopts medium frequency induction furnace;

[0064] Step (2), ingredients: in parts by weight, 40 parts of steel scrap, 24 parts of returned material, 41 parts of iron filings cake, and 1.8 parts of ZT-2 cast iron recarburizer;

[0065] Step (3), feeding: first add 32% of the cast iron recarburizer to the bottom of the electric furnace, then add iron scraps, steel scrap and returned materials in sequence, and the remaining recarburizer should be added together with the returned materials. The remaining 11% of the furnace charge should be added before the remaining 11%, and it is required that there is always a return charge to hold down the carburizer;

[0066] Step (4), melting: power on and melt immediately after adding the returned materials, use full power and uninterrupted melting when melting, control the me...

Embodiment 3

[0071] A kind of production technology of diesel engine block, cylinder cover material, comprises the steps:

[0072] Step (1), equipment preparation: the equipment adopts medium frequency induction furnace;

[0073] Step (2), ingredients: in parts by weight, 38 parts of steel scrap, 21 parts of returned materials, 40 parts of iron filings, and 1.6 parts of ZT-2 cast iron recarburizer;

[0074] Step (3), feeding: first add 31% of the cast iron recarburizer to the bottom of the electric furnace, and then add iron scraps, scrap steel and returned materials in sequence, and the remaining recarburizer should be added together with the returned materials. The remaining 9.5% of the furnace charge should be added before, and it is required that there is always a return charge to hold down the carburizer;

[0075] Step (4), melting: power on and melt immediately after adding the returned material, use full power and uninterrupted melting during melting, control the melting temperatur...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a production technology of a material applicable to the cylinder body and cylinder cover of a diesel engine, belonging to the field of casting technology. The technology comprises seven steps: equipment preparation, dosing, feeding, melting, adjustment of chemical components of molten iron, inoculation and pouring. By adopting the technology, the carbon saturation degree Sc of the molten iron of the cylinder body and cylinder cover material of the diesel engine is controlled to 0.9-0.93, the carbon equivalent CE is controlled to 3.95-4.1, and the molten iron fluidity and casting manufacturability are guaranteed; and meanwhile, the ripeness grade RG of the molten iron can reach 113%, the inoculation effect is guaranteed, and the potential of the material is fully developed. The relative hardness RH of the obtained cylinder body and cylinder cover material of the diesel engine can reach 0.84, and the cutting property is excellent. After one year of application of the technology, the cost can be reduced by 300 yuan for each ton of casting.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to a low-cost, high-efficiency, high-quality material performance, stable diesel engine cylinder block, cylinder head material and a production process thereof. Background technique [0002] At present, the main material of diesel engine cylinder block and cylinder head is HT300, and the chemical composition content of molten iron is as follows: C: (2.9-3.3)%; Si: (1.4-1.7)%; Mn: (0.8-1.0)%; P<0.15% ; S<0.12%, using copper, tin, chromium for alloying treatment, carbon equivalent between CE3.8-3.85, low eutectic Sc, poor casting process performance. The existing electric furnace smelting production process of molten iron for diesel engine cylinder block and cylinder head materials mainly uses three main metal materials, pig iron, scrap steel and recycled materials, and auxiliary materials mainly include ferromanganese, ferrosilicon, low-sulfur carburizer, The main ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C33/08C22C37/10B22D1/00F02F1/00F02F1/24
CPCB22D1/00C22C33/08C22C37/10F02F1/00F02F1/24
Inventor 李国钧刘星舟宋国富陈云龙张跃辉陶锋
Owner KUNMING YUNNEI POWER