Heat processing method for carburizing and quenching

A heat treatment method, carburizing and quenching technology, applied in heat treatment furnaces, heat treatment equipment, furnace types, etc., can solve problems such as large deformation, reduced wear resistance, and large energy consumption

Inactive Publication Date: 2016-10-05
重庆文力机械有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In the existing carburizing and quenching, the carburizing temperature is usually 920-940°C, and the carburizing carburizing potential CP is usually 1.0-1.2C%, in order to obtain a high-quality carburizing surface layer, but it has the following shortcomings: 1. The carbon temperature is high, the time is long, and the energy consumption is large; 2. Large deformation; 3. There is black structure, resulting in low hardness, reducing fatigue resistance, reducing wear resistance, and shortening service life

Method used

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Embodiment Construction

[0014] The present invention will be further described below in conjunction with embodiment:

[0015] A heat treatment method for carburizing and quenching, comprising:

[0016] A. Carburizing step, put the gear into the material basket, and then put it into a sealed box-type multi-purpose heating furnace. The heating furnace is raised from room temperature to 850-900°C for carburizing, and the carburizing time is 2-5 hours; in this embodiment Among them, the heating furnace was raised from room temperature to 900°C, and the carburizing time was 2 hours and 40 minutes. After heating up to 850-900°C, methanol and propane are introduced into the heating furnace and carburization begins. The carburization is divided into initial stage, strong infiltration stage and diffusion stage; where: the carbon potential CP in the initial stage of carburization is 0.9-1C%, 12-15 minutes; the carbon potential CP of the strong infiltration stage of carburization is 1-1.1C%, 200-220 minutes; t...

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Abstract

The invention discloses a heat processing method for carburizing and quenching. The method comprises the following steps: A) a carburizing step, placing a gear in a heating furnace, and rising temperature of the heating furnace from room temperature to 850-900 DEG C for carburizing for 2-5 h, wherein the carbon potential CP in a strong carburizing stage is 1.02-1.1C%, and the carbon potential CP in a diffusion stage is 0.8-0.9C%; B) a quenching step: cooling the obtained carburized gear to 810-850 DEG C, equalizing the temperature for 20-40min, and quenching in 85-95 DEG C quenching oil; and C) a tempering step: tempering the obtained quenched gear at 155-170 DEG C for 1-2 h. The proper reduction of the carburizing temperature and the quenching temperature, the rising of the temperature of the quenching oil and the proper rising of the carburizing carbon potential are carried out on the premise of guaranteeing the quality of a carburized layer, so the carburizing time is not prolonged, and the energy consumption is reduced; and the appearance of black microstructures is prevented, so the surface hardness, the wear resistance and the fatigue strength of the gear are obviously improved, deformation is reduced, the driving balance of the gear is improved, noises are reduced, and the service life of the gear is prolonged.

Description

technical field [0001] The invention relates to a heat treatment method of carburizing and quenching. Background technique [0002] The gear of the automobile transmission is one of the parts with the highest technical requirements. During the operation of the gear, there are both rolling and sliding between the meshing tooth surfaces, and the gear is also subjected to pulse stress and alternating bending stress. Therefore, it is required Gears need to be heat-treated to have good hardness, wear resistance, fatigue resistance, high dimensional accuracy, and low noise during operation. [0003] Carburizing and quenching and carbonitriding are the most important heat treatment methods for surface strengthening of gearbox gears. In the existing carburizing and quenching, the carburizing temperature is usually 920-940°C, and the carburizing carburizing potential CP is usually 1.0-1.2C%, in order to obtain a high-quality carburizing surface layer, but it has the following shortc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C8/22C21D1/18C21D9/32C23F17/00
Inventor 翁鸿钟
Owner 重庆文力机械有限公司
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