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A casting material applied to nuclear power and wind power and its manufacturing method

A technology of wind power and nuclear power, applied in the field of alloy materials, can solve the problems that bronze ingots cannot meet the demand, is not easy to be secondary formed, and the surface of pores is mixed, so as to save production costs, avoid cracking, and reduce porosity.

Active Publication Date: 2018-01-02
SUZHOU JINCANG ALLOY NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, with the vigorous development of the nuclear power industry, the market demands more and better materials. Due to the defects caused by forging, the bronze ingots currently used are increasingly unable to meet the domestic and foreign high-standard pump and valve alloy ingots. needs
In addition, due to the internal structure of the material, the bronze material cast by sand casting is very easy to produce air hole surface inclusions, and it is not easy to secondary molding

Method used

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  • A casting material applied to nuclear power and wind power and its manufacturing method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A method for preparing casting materials applied to nuclear power and wind power, comprising the following steps:

[0022] 1), according to the ratio of aluminum: 6%, iron: 2.5%, manganese: 0.6%, nickel: 10.8%, zinc: 0.8%, copper: the mass percentage of the balance, configure the raw materials, and put them in the power frequency electric furnace , heated to 1150 degrees and completely melted and kept warm;

[0023] 2) Add the rare earth element lanthanum or cerium: 0.09%, by mass percentage, into the alloy solution being kept warm, turn on the vibrating device and the stirring device, the vibration frequency of the vibrating device is 15 times / second, and the stirring rate of the stirring device is : 150 rpm, stirring time: 10-15 minutes;

[0024] 3) Add 9.5% titanium carbide with a particle size of less than 50 microns to the alloy solution by mass percentage, and stir again at the same time, the stirring rate is 350 rpm, and the stirring time is 10 to 15 minutes;

...

Embodiment 2

[0031] Embodiment 2 is different from Embodiment 1 only in the ratio of raw materials, and is the same in other respects. Therefore, only the differences will be described below.

[0032] The percentage of each component in step 1) is: aluminum: 6.5%, iron: 3%, manganese: 0.9%, nickel: 11.2%, zinc: 1.2%, copper: balance.

[0033] The mass percentage of the rare earth element lanthanum or cerium in step 2) is: 0.1%.

[0034] The mass percentage of titanium carbide in step 3) is: 10%.

[0035] According to the second embodiment, basically the same effect as that of the first embodiment can be achieved.

Embodiment 3

[0037] Embodiment 3 is different from Embodiment 1 and 2 only in the ratio of raw materials, and is the same in other respects. Therefore, only the differences will be described below.

[0038] The percentage of each component in step 1) is: aluminum: 6.8%, iron: 3.5%, manganese: 1.1%, nickel: 11.8%, zinc: 1.8%, copper: balance.

[0039] The mass percentage of the rare earth element lanthanum or cerium in step 2) is: 0.18%.

[0040] The mass percentage of titanium carbide in step 3) is: 10.5%.

[0041] According to the third embodiment, basically the same effects as those of the first and second embodiments can be achieved.

[0042] Material experiment data performance comparison table:

[0043]

[0044] It can be known from the above table that the hardness of the material is improved and the porosity of the material is reduced through the cast material of the present invention.

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Abstract

A method for preparing a casting material for nuclear power and wind power, comprising the following steps: placing, in percentage by mass, 5-7% of aluminium, 2-4% of iron, 0-1.2% of manganese, 10-12% of nickel, 0.5-2% of zinc and the balance of copper in a mains frequency induction furnace, heating to 1150°C until completely melted, and maintaining the temperature. In the provided material for abrasion-resistant parts for nuclear power and wind power, titanium carbide ceramic particles are added to a traditional bronze material so as to increase the hardness of the casting alloy material; and a corresponding rare earth element of lanthanum or cerium is appropriately added to further refine and improve the particle structure of the internal material of the alloy, so that the strength and hardness of the alloy material can be achieved without further forging or heat treatment of the material, so as to further satisfy the requirements of the materials for abrasion-resistant parts for nuclear power and wind power.

Description

technical field [0001] The invention relates to the field of alloy materials, in particular to a casting material used in nuclear power and wind power and a manufacturing method thereof. Background technique [0002] Bronze material has good ductility and forgeability, so it is widely used. It is mainly used in the technical field of steam turbines in nuclear power and wind power, especially for forging and forming various valve blocks and wear-resistant pumps. piece. However, with the vigorous development of the nuclear power industry, the market demands more and better materials. Due to the defects caused by forging, the bronze ingots currently used are increasingly unable to meet the domestic and foreign high-standard pump and valve alloy ingots. demand. In addition, due to the internal structure of the material, the bronze material cast by sand casting is very easy to produce air hole surface inclusions, and it is not easy to secondary molding. Contents of the invent...

Claims

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Application Information

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IPC IPC(8): C22C9/06C22C32/00C22C1/02C22C1/10
CPCC22C9/06
Inventor 孙飞赵勇陈静
Owner SUZHOU JINCANG ALLOY NEW MATERIAL