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A kind of high-gloss halogen-free flame-retardant PC material and preparation method thereof

A high-gloss, flame retardant technology, applied in the field of polymer materials, can solve the problems of difficult to achieve the flame retardant level of PC thin-walled parts, high melt viscosity of PC materials, and reduce the heat resistance of PC materials, etc., to achieve process operation Easy to achieve, easy to disperse, and suppress the effect of dripping

Inactive Publication Date: 2018-05-22
聚石化学(苏州)有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Phosphorus-based flame retardants will seriously reduce the heat resistance of PC materials; although sulfonate-based flame retardants have the advantages of less addition and high efficiency, they cannot meet the resistance of some special products such as thin-walled parts when used alone. fuel requirements
[0004] The flame retardant level of PC thin-walled parts is generally difficult to reach the UL94V0 level. The main reason is that the material is prone to dripping during the combustion process. It is usually necessary to add an anti-dripping agent to achieve the purpose of suppressing dripping. Currently, the commonly used The anti-dripping agent is high-molecular-weight polytetrafluoroethylene pure powder or polytetrafluoroethylene coated with acrylonitrile-styrene copolymer. Due to the high molecular weight of polytetrafluoroethylene and the high melt viscosity of PC materials, although in the process The dispersion of PTFE can be improved by optimizing the production process, but there will still be poor dispersion, and pitting can be clearly seen when molding high-gloss specular black products, which will affect the appearance

Method used

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  • A kind of high-gloss halogen-free flame-retardant PC material and preparation method thereof

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preparation example Construction

[0060] The preparation method of the above-mentioned high-gloss halogen-free flame-retardant PC material comprises the following steps:

[0061] 1) drying the PC resin;

[0062] 2) Fully mix PC resin, toughener, halogen-free flame retardant, anti-dripping agent, primary antioxidant, auxiliary antioxidant, black masterbatch and lubricant according to the ratio;

[0063] 3) Add the materials in step 2) into a twin-screw extruder, extrude and granulate to obtain a high-gloss, halogen-free, flame-retardant PC material.

[0064] Preferably, the processing temperature of each zone of the twin-screw extruder in step 3) is 250-260° C., and the screw speed is 250-300 rpm.

Embodiment 1

[0067] A preparation method of a high-gloss halogen-free flame-retardant PC material comprises the following steps:

[0068] 1) Dry the PC resin SC-1220R at 120°C for 4 hours, so that the moisture content of the PC resin is lower than 0.02%;

[0069] 2) 96.5 parts by mass of PC resin SC-1220R, 1 part by mass of toughening agent M711, 0.2 parts by mass of halogen-free flame retardant FR-600, 0.5 parts by mass of anti-dripping agent FR-ST200, 0.2 parts by mass The main antioxidant 1076, 0.3 parts by mass of auxiliary antioxidant 168, 1 part by mass of black masterbatch 5523 and 0.3 parts by mass of lubricant PETS were added to the high mixer and mixed for 3 to 4 minutes;

[0070] 3) Add the materials in step 2) into a twin-screw extruder, extrude and granulate to obtain a high-gloss halogen-free flame-retardant PC material, wherein the processing temperature of each zone of the twin-screw extruder is 260°C, and the screw rotation speed is 300rpm.

Embodiment 2

[0072] A preparation method of a high-gloss halogen-free flame-retardant PC material comprises the following steps:

[0073] 1) Dry the PC resin H-3000R at 120°C for 4 hours, so that the moisture content of the PC resin is lower than 0.02%;

[0074] 2) 94.4 parts by mass of PC resin H-3000R, 2.5 parts by mass of toughening agent 1125AC, 0.4 parts by mass of halogen-free flame retardant FR-600, 0.7 parts by mass of anti-dripping agent FR-ST200, 0.2 parts by mass The main antioxidant 1098, 0.2 parts by mass of auxiliary antioxidant 626, 1.2 parts by mass of black masterbatch 5523 and 0.4 parts by mass of lubricant PETS were added to the high mixer and mixed for 3 to 4 minutes;

[0075] 3) Add the material in step 2) into a twin-screw extruder, extrude and granulate to obtain a high-gloss halogen-free flame-retardant PC material, wherein the processing temperature of each zone of the twin-screw extruder is 250°C, and the screw rotation speed is 300rpm.

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Abstract

The invention discloses a high-gloss halogen-free flame retardant PC material and a preparation method thereof. The high-gloss halogen-free flame retardant PC material is prepared from the following raw materials in percentage by mass: 91-97.1% of PC resin, 1-5% of toughening agent, 0.1-0.4% of halogen-free flame retardant, 0.5-1% of anti-dripping agent, 0.1-0.3% of main antioxidant, 0.1-0.3% of auxiliary antioxidant, 1-1.5% of black masterbatch and 0.1-0.5% of lubricant. The preparation method comprises the following steps: 1) drying the PC resin; 2) sufficiently and uniformly mixing the raw materials according to the proportion; and 3) adding the material of the step 2) into a twin-screw extruder, extruding and granulating to obtain the high-gloss halogen-free flame retardant PC material. The high-gloss halogen-free flame retardant PC material disclosed by the invention has excellent flame retardant property and good comprehensive performance and can be widely applied to the thin-wall parts such as the shells of electronic and electrical appliances; the surface of the prepared thin-wall part has high gloss without pork marks; and moreover, the preparation method disclosed by the invention is simple, the technological operation is easy to implement, the production cost is low, and industrial production is facilitated.

Description

technical field [0001] The invention relates to a high-gloss halogen-free flame-retardant PC material and a preparation method thereof, belonging to the technical field of polymer materials. Background technique [0002] PC (polycarbonate) is a thermoplastic engineering plastic with excellent comprehensive properties. It has excellent weather resistance, impact resistance, electrical insulation performance, and high light transmittance. It is widely used in electronic and electrical housings and other products. [0003] PC itself has certain flame retardancy, but the flame retardancy level is low, only UL94V2 level. At present, the flame retardant performance of PC materials is often improved by adding phosphorus-based flame retardants, sulfonate-based flame retardants and other halogen-free flame retardants, but there are obvious defects. Phosphorus-based flame retardants will seriously reduce the heat resistance of PC materials; although sulfonate-based flame retardants h...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L69/00C08L83/04C08J3/22
CPCC08J3/226C08J2383/04C08J2483/04C08L69/00C08L2201/02C08L2201/22C08L2205/025C08L2205/035C08L2205/06C08L2207/53C08L2310/00C08L83/04
Inventor 杨海民张宗豪姚杏梅
Owner 聚石化学(苏州)有限公司