Anti-impulse tensile high frequency enamelled winding wire

An enamelled winding wire, anti-pulse technology, applied in the direction of conductors, insulated cables, electrical components, etc., can solve the problems of inability to guarantee product diameter consistency, waste of human and material resources, etc., achieve good flexibility, reduce production costs, simplify The effect of the manufacturing process

Inactive Publication Date: 2017-02-01
天津威尔安电子有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] With the wide application of high-power power supply filters and high-frequency high-voltage transformers, the demand for high-voltage, high-temperature-resistant, and large-section high-frequency enamelled winding wires has increased. The maximum cross-sectional area of ​​strands produced by the machine (equipment) can only reach 1.5mm 2 , while the 1.5mm 2 The above industrial needs can only be assembled by the secondary manual processing of the manufacturer, and it is also necessary to cover the outer surface with polyester film or polyimide film to shape, that is, the consistency of the product diameter cannot be guaranteed, and it is impossible to bring the product Quality assurance, but also a lot of waste of human and material resources

Method used

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  • Anti-impulse tensile high frequency enamelled winding wire
  • Anti-impulse tensile high frequency enamelled winding wire

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Experimental program
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Effect test

Embodiment 1

[0017] Embodiment 1, forty-one metal wire cores 1 with a diameter of Φ0.25 mm are twisted into a bundle, and the outer surface is coated with a polyester protective layer 2, a polyamide-imide layer 4, and a polyurethane layer 5 sequentially from the inside to the outside. It constitutes an anti-pulse and tensile high-frequency enamelled winding wire. The overall cross-sectional area of ​​the winding wire is 2 mm 2 , withstand voltage ≥ 5000V, heat shock resistance 155 ℃.

Embodiment 2

[0018] Embodiment 2, thirteen metal wire cores 1 with a diameter of Φ0.25mm are twisted into a group to form a primary group 3 of enameled wires, and seven groups of primary groups 3 of enameled wires are twisted into bundles, and the outer surfaces are coated with polycarbonate in sequence from the inside to the outside. The ester protective layer 2, the polyamide-imide layer 4, and the polyurethane layer 5 constitute an anti-pulse and tensile high-frequency enamelled winding wire. There are ninety-one metal wire cores 1 of the winding wire, and the overall cross-sectional area of ​​the winding wire is 4.5 mm 2 , withstand voltage ≥ 5000V, heat shock resistance 155 ℃.

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Abstract

The invention provides an anti-impulse tensile high frequency enamelled winding wire characterized by comprising metal wire cores and a polyester protection layer; a number of the metal wire cores are intertwisted into a bundle on an outer side of which the polyester protection layer is coated; or a number of the metal wire cores are intertwisted into a group which forms an enamelled wire primary group, a number of enamelled wire primary groups are intertwisted into a bundle on an outer side of which the polyester protection layer is coated; a polyamide-imide coating layer is coated on an outer side of the polyester protection layer. Compared with technologies of the prior art, the anti-impulse tensile high frequency enamelled winding wire is markedly advantageous in that when the anti-impulse tensile high frequency enamelled winding wire is applied to a large power and high frequency filtering inductor or a high frequency and high voltage transformer, high frequency performance can be realized, power consumption can be lowered, and energy can be saved by more than 20%; the anti-impulse tensile high frequency enamelled winding wire is high in flexibility, ductility and pull resistance.

Description

technical field [0001] The invention relates to an anti-pulse and anti-tension high-frequency enamelled winding wire applied to high-power high-frequency filter inductors and high-frequency high-voltage transformers. Background technique [0002] With the wide application of high-power power supply filters and high-frequency high-voltage transformers, the demand for high-voltage, high-temperature-resistant, and large-section high-frequency enamelled winding wires has increased. Machine (equipment) can produce the largest stranded wire cross-sectional area can only reach 1.5mm 2 , while the 1.5mm 2 The above industrial needs can only be assembled by the secondary manual processing of the manufacturer, and it is also necessary to cover the outer surface with polyester film or polyimide film to shape, that is, the consistency of the product diameter cannot be guaranteed, and it is impossible to bring the product Quality assurance, but also a lot of waste of human and material...

Claims

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Application Information

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IPC IPC(8): H01B7/04H01B7/18H01B7/28H01B7/29H01B7/17
CPCH01B7/04H01B7/17H01B7/18H01B7/1865H01B7/1875H01B7/28H01B7/29
Inventor 吴文生陈霞
Owner 天津威尔安电子有限公司
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