Machining method for hot stamping part based on self-resistance heating performance gradient

A processing method, hot stamping technology, applied in the processing field of hot stamping parts, can solve the problems of large residual stress, large temperature gradient, difficult to realize, etc., and achieve the effects of improving comprehensive collision performance, reducing blank oxidation, and easy industrialization

Active Publication Date: 2017-02-15
东营布鲁特新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] For example, the method of cooling the mold in different regions is used to obtain gradient performance by controlling the cooling speed at different positions during the hot stamping and quenching process of the formed part. The structure of the mold device in this method is relatively complicated, and processes such as local heating of the mold bring a lot of energy loss
Or, put the high-strength steel slab to be formed into the heater, and heat the high-strength steel slab along the length direction. In addition to the need for a special heating device, the heat transfer between different regions of the slab is inevitable due to the long heating time. , it is difficult to achieve a large temperature gradient, which will also adversely affect the gradient performance
For another example, according to the structure of the trimming punching area and the collision energy absorption area, design the corresponding high-frequency induction heating coil, and perform local tempering on the trimming, punching area, and collision energy absorption area to achieve the effect of tempering or annealing. The temperature gradient changes. The induction heating method used in this process needs to design different heating coils according to the specific shape of the parts. The shape of the induction heating coil, the distance between the coil and the sheet, the current and the frequency are not universal, and the heating process Will lead to warping deformation of formed parts and large internal residual stress

Method used

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  • Machining method for hot stamping part based on self-resistance heating performance gradient
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1 This embodiment selects high-strength steel plate for use

[0034] a. Carry out force analysis on high-strength steel plates, and mark the collision energy-absorbing area and high-strength area;

[0035] b. Cut the high-strength steel plate into a certain shape, place it between the electrodes on both sides of the high-power power supply, and apply clamping force to the high-strength steel plate through the ejection cylinder 2 to fasten it. The positive and negative poles of the electrodes on both sides are respectively Connected to both ends of the high-strength steel plate;

[0036] c. For the position and area corresponding to the high-strength steel plate in the collision energy-absorbing area in step a, copper blocks with low resistivity are arranged, and the impact energy-absorbing area of ​​the high-strength steel plate will be short-circuited through the action of the copper block, thereby forming a low-temperature zone. The corresponding high-stre...

Embodiment 2

[0043] Embodiment 2 This embodiment selects high-strength steel plate for use

[0044] The implementation steps of this embodiment 2 are basically the same as that of embodiment 1, the only difference is that step d of embodiment 2 is to heat the high-strength region (high temperature region) corresponding to the high-strength steel plate to 1000 degrees within 20 seconds, and the same as The temperature of the collision energy-absorbing area (low temperature area) where the copper block contacts is maintained between 420 and 750 degrees.

[0045] The tensile strength of the high-temperature region of the high-strength steel plate obtained in Example 2 reaches above 1600 MPa, while the corresponding low-temperature region of the copper block can obtain a tensile strength between 800-1200 MPa according to different temperatures.

Embodiment 3

[0046] Embodiment 3 This embodiment selects titanium alloy plate

[0047] a. Carry out force analysis on the titanium alloy plate, and mark the collision energy-absorbing area and high-strength area;

[0048] b. Cut the titanium alloy plate with a thickness of 2mm into a certain shape, place it between the electrodes on both sides of the high-power power supply, and apply a clamping force to the titanium alloy plate through the ejection cylinder to tighten it. The negative electrode is respectively connected to both ends of the titanium alloy plate;

[0049] c. For the position and area corresponding to the titanium alloy plate in the collision energy-absorbing area in step a, copper blocks with low resistivity are arranged, and the impact energy-absorbing area of ​​the titanium alloy plate will be short-circuited through the action of the copper block, thereby forming a low-temperature zone. The corresponding high-strength area is the high-temperature area;

[0050] d. A hi...

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Abstract

The invention discloses a machining method for a hot stamping part based on the self-resistance heating performance gradient. The machining method comprises the steps that the hot stamping part is divided into a collision energy absorption area and a high-intensity area; a plate blank is cut into the corresponding shape, placed between electrodes on the two sides of a large-power power source and fastened through ejection air cylinders; the plate blank in the collision energy absorption area is subjected to short circuit operation through short circuit blocks, a low-temperature area is formed, and the corresponding high-intensity area is a high-temperature area; the high-temperature area is fully austenitized through the large-power power source, the temperature of the low-temperature area is maintained stable under the action of the short circuit blocks, and a plate blank with the temperature gradient is formed; and the ejection air cylinders release pressure finally, so that the hot stamping part with the gradient performance is obtained after stamping and quenching in a die are conducted. The machining method for the hot stamping part based on the self-resistance heating performance gradient has the advantages of being high in heating efficiency, low in energy consumption, capable of reducing blank oxidation and the like; the die design difficulty is lowered, and industrialization is easy; and the comprehensive collision performance of the hot forming part is improved on the premise that the intensity is ensured.

Description

technical field [0001] The invention relates to a processing method of a hot stamping part, in particular to a processing method of a hot stamping part based on self-resistance heating performance gradient. Background technique [0002] Due to the continuous improvement of automobile lightweight and safety performance requirements, stamping parts must not only have high strength, but also need to have high plastic deformation capacity. Therefore, the hot stamping forming technology of high-strength boron steel plate is used to obtain a strength exceeding 1500MPa High-quality stamping parts have broad application prospects in automobile parts such as the middle channel, B-pillar, and anti-collision plate. At present, in order to achieve the comprehensive performance of stamping parts, the commonly used method is to weld the stamped and formed parts of different materials, or to stamp and form auto parts with laser tailor welded blanks. [0003] For example, the method of coo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D37/16B21D22/02
CPCB21D22/022B21D37/16
Inventor 刘洪伟赵洪运周威佳初冠南姚圣杰
Owner 东营布鲁特新材料有限公司
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