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Automated production device for Enshi Yulu and use method

A technology of production equipment and production process flow, which is applied in the field of Enshi Yulu automatic production equipment to achieve the effects of reducing labor costs, reducing labor intensity and reducing secondary pollution

Inactive Publication Date: 2017-04-19
恩施清江茶业有限责任公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to solve key technical problems such as equipment connection and pollution control in the processing of Enshi Yulu, and provide an automated continuous production line for Enshi Yulu, which can realize continuous production between processes, reduce manpower operations, and avoid tea leaves falling and excessive human contact. Tea phenomenon, improve work efficiency, improve product quality and safety level, and promote the technological transformation of Enshi Yulu tea processing to "efficient, high-quality, and clean"

Method used

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  • Automated production device for Enshi Yulu and use method

Examples

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Effect test

Embodiment 1

[0014]Embodiment 1: An automatic production device of Enshi Yulu, the production process is as follows: after the tea leaves are picked, they are placed in the green booth 1 for green processing for 16-20 hours until the moisture content of the tea leaves reaches 70-75%, and then the fresh leaves are transported by the fresh leaf conveyor 2. Send it to the air-heating greening machine 3; the air-heating machine 3 generates steam with a temperature of 120°C to act on the tea leaves. After continuous steaming for 70-73s, the first greening of the tea leaves is completed. The moisture content of the tea leaves is 75-77%, and 190 ℃ hot air for 123-126s to dehydrate the tea leaves. At this time, the water content of the tea leaves is 65-68%, and then the tea leaves are transported to the drum fixing machine 5 through the fixing conveyor 4; adjust the parameters of the drum fixing machine 5, and heat to make the temperature of the drum wall reach 190-200°C, after the tea leaves enter...

Embodiment 2

[0015] Embodiment 2: In the tea processing workshop of Enshi Qingjiang Tea Industry Co., Ltd., Enshi, Hubei Province. The Enshi Yulu automated continuous production line of the workshop was built in August 2011, and the layout was planned according to the production line described in the invention. After the tea leaves are picked, they are placed in the greening room 1 for greening processing for 16-20 hours until the moisture content of the tea leaves reaches 70-75%, and then the fresh leaf conveyor 2 transports them to the air-heating machine 3; the temperature of the air-heating machine 3 is 120 The steam at ℃ acts on the tea leaves, and after continuous steaming for 70-73s, the first greening of the tea leaves is completed, and the moisture content of the tea leaves is 75-77%, followed by hot air at 190°C, which lasts for 123-126s to dehydrate the tea leaves. At this time, the moisture content of the tea leaves is 65 -68%, and then transport the tea leaves to the roller fi...

Embodiment 3

[0016] Example 3: In the tea processing workshop of Enshi Qinxiyuan Tea Industry Development Co., Ltd., Enshi Prefecture, Hubei Province. The workshop introduced two Enshi Yulu automated continuous production lines in October 2013. The layout and implementation method are basically the same as those in Example 1. The difference is that the stall green room 1 in the production line can spread 4000 kg of fresh leaves; two steam heat fixers 3 and two roller degreening machines 5 are combined for degreening, and the production efficiency reaches 400 kg / hour; the dynamic dampening machine 7 can store 400 kg of degreen leaves; the kneading unit 8 performs tea kneading, and the production efficiency reaches 480 kg / hour; Fine kneading machine 14 and two No. two fine kneading machines 15 carry out shaping, and production efficiency reaches 400 kilograms / hour. Compared with other tea enterprises of the same scale, the labor force is reduced by more than half, the production capacity is ...

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Abstract

The invention relates to an automated production device for Enshi Yulu and a use method. The automated production device is characterized by consisting of a spreading-out chamber (1), a fresh leaf conveyor (2), a steam fixation machine (3), a fixation conveyor (4), a roller fixation machine (5), a primary cooling conveyor (6), a dynamic damping machine (7), a twisting unit (8), a deblocking machine (9), a single-layer dryer (10), a secondary cooling conveyor (11), a primary dryer (12), a fine twisting machine I (13), a fine twisting machine II (14), a secondary dryer (15) and a fragrance enhancer (16). According to the automated production device for the Enshi Yulu and the use method, the automated continuous production of the Enshi Yulu from fresh tea leaves to finished dry leaves is achieved, the production conditions are improved substantially, the labor intensity is relieved, the cost of labor is reduced, and the production efficiency is increased, so that the automated production device for the Enshi Yulu and the use method are satisfactory for the large-scale production of enterprises.

Description

technical field [0001] The invention relates to an automatic production device and a use method of Enshi Yulu. Background technique [0002] At present, with the development of our country's economy and society, the process of urbanization is accelerating, and labor costs are also increasing rapidly. The tea industry, one of the pillar industries of our country's agriculture, is also facing the same challenge: there are fewer and fewer tea-making workers, and the labor cost of tea processing accounts for an increasing proportion of the total cost of tea. Due to the exquisite processing technology and variety of tea in our country, in addition to green tea, there are also black tea, black tea, oolong tea, yellow tea, white tea and Pu'er tea, etc. The processing technology of green tea alone includes Maojian, curly green tea, flat green tea and needle green tea. wait. In response to this new situation, it is an inevitable choice for the tea industry to achieve continuous, cl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23F3/06
CPCA23F3/06
Inventor 张强崔清梅周洋梁金波戴居会田青罗鸿向俊李慧王永健
Owner 恩施清江茶业有限责任公司
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