Phenolic resin based friction material for ultrasonic motors and preparation method thereof
A technology of phenolic resin and friction material, which is applied in chemical instruments and methods, and other chemical processes, can solve the problems of shortening the service life of ultrasonic motors, low friction performance of friction materials, and unstable friction performance, so as to increase service time and Reliability, improved overload resistance, and improved wear resistance
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Embodiment 1
[0028] Weigh each component according to the mass percentage of boron phenolic resin powder 55%, aramid fiber powder 20%, aluminum silicate powder 15%, copper powder 5% and graphite 5%, wherein boron phenolic resin particle diameter is 50-100 μ m, The particle size of aramid fiber powder is 50-75 μm, the particle size of aluminum silicate powder is 60-80 μm, the particle size of copper powder is 20-50 μm, and the particle size of graphite is 50-70 μm.
[0029] The friction material is prepared by using the above proportioned components, and the specific preparation steps are as follows:
[0030] (1) First disperse boron phenolic resin powder, aramid fiber powder, aluminum silicate, graphite and copper powder in proportion to absolute ethanol and mechanically stir in an ultrasonic water bath for 2 hours to fully mix the components; then dry stand-by;
[0031] (2) Pour the uniformly mixed material into the mold for hot pressing molding, the pressure is 40MPa, the sintering temp...
Embodiment 2
[0034] Weigh each component according to the mass percentage of boron phenolic resin 60%, aramid fiber 15%, aluminum silicate 20%, copper powder 2% and graphite 3%, wherein the particle size of boron phenolic resin is 50-100 μm, aramid fiber The particle size of the powder is 50-75 μm, the particle size of the aluminum silicate powder is 60-80 μm, the particle size of the copper powder is 20-50 μm, and the particle size of the graphite is 50-70 μm.
[0035] The friction material is prepared by using the above proportioned components, and the specific preparation steps are as follows:
[0036] (1) First, disperse boron phenolic resin powder, aramid fiber powder, aluminum silicate, graphite and copper powder in proportion to absolute ethanol and mechanically stir in an ultrasonic water bath for 1.5 hours, and mix all components well; then bake dry for use;
[0037] (2) Pour the uniformly mixed material into the mold for hot pressing, the pressure is 35MPa, the sintering tempera...
Embodiment 3
[0040] Weigh each component according to the mass percentage of boron phenolic resin 65%, aramid fiber 15%, aluminum silicate 10%, and graphite 10%, wherein the particle size of boron phenolic resin is 50-100 μm, and the particle size of aramid fiber powder is 50 -75μm, the particle size of aluminum silicate powder is 60-80μm, the particle size of copper powder is 20-50μm, and the particle size of graphite is 50-70μm.
[0041] The friction material is prepared by using the above proportioned components, and the specific preparation steps are as follows:
[0042] (1) Disperse boron phenolic resin powder, aramid fiber powder, aluminum silicate and graphite in proportion to absolute ethanol and mechanically stir in an ultrasonic water bath for 1.5 hours to fully mix the components; then dry and set aside ;
[0043] (2) Pour the uniformly mixed material into the mold for hot pressing, the pressure is 35MPa, the sintering temperature is 190°C, and it is naturally cooled after sint...
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