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Process for soda ash production through converted gas pressure swing adsorption and ammonia water combined decarbonization

A pressure swing adsorption and gas conversion technology, which is applied in the production of hydrogen/synthesis gas, ammonia compounds, carbon compounds, etc., can solve the problems of large nitrogen loss, potential safety hazards, and affecting the output power of compressors, etc.

Inactive Publication Date: 2017-04-26
杨皓
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The carbon dioxide concentration of the purification gas in the second stage of pressure swing adsorption reaches below 0.2% (the carbon dioxide concentration of the co-alcohol purification gas reaches 0.8~1.0%), and the concentration of carbon dioxide in the desorption gas is generally around 55%. Because it contains hydrogen and carbon monoxide, it cannot be used for joint carbonization. because of security risks
Moreover, the loss of nitrogen in the second-stage desorption gas is very large, and more nitrogen must be added in the gas generation process than in the liquid-phase method for decarburization, which affects the output power of the compressor.
[0004] 3. The carbon dioxide concentration of the desorbed gas by one-stage shift gas pressure swing adsorption decarburization device can usually only reach 90~91%, almost all of the carbon dioxide is used for joint carbonization, and the carbon dioxide concentration of the purified gas can reach below 0.2% (coalcohol purified gas carbon dioxide up to 0.8~1.0%), but the loss of nitrogen is still very large, and it is necessary to supplement more nitrogen in the gas generation process than liquid-phase decarburization, which affects the output power of the compressor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] Example 1: A 180,000-ton / year ammonia and 500,000-ton alkali unit, 100,000 standard cubic meters / hour shift gas 1.6MPa pressure swing adsorption evacuation process to separate carbon dioxide, the concentration of carbon dioxide in the crude decarburization gas is 4%, send ammonia water for purification synthesis system. The average concentration of carbon dioxide in the stripped gas is 96%. The regeneration system vacuum pump is 800kw. After the desorption gas is compressed, it is directly sent to the soda carbonization tower.

[0011] Pressure swing adsorption crude decarburization gas is sent to a concentrated ammonia water tower with a titer of 80~100 to purify carbon dioxide, and the outlet concentration of carbon dioxide is 0.8~1.0%, and continues to enter a dilute ammonia water tower with a titer of 30~50 to purify carbon dioxide to an outlet concentration of 0.1~0.2% , The gas from the outlet of the dilute ammonia water tower is sent to the recycling cleaning t...

Embodiment 2

[0013] Example 2: A 320,000 tons / year ammonia and 1,000,000 tons combined alkali unit, 180,000 standard cubic meters / hour shift gas 1.8MPa pressure swing adsorption evacuation process to separate carbon dioxide, the concentration of carbon dioxide in the crude decarburization gas is 5%, send ammonia water for purification synthesis system. The average concentration of carbon dioxide in desorbed gas is 97%. The vacuum pump of the regeneration system is 1280kw. After the desorption gas is compressed, it is directly sent to the soda carbonization tower.

[0014] Pressure swing adsorption crude decarbonization gas is sent to a concentrated ammonia water tower with a titer of 80~100 to purify carbon dioxide, and the carbon dioxide concentration at the outlet of the concentrated ammonia water carbonization tower is 0.8~1.0%, and continues to enter a dilute ammonia water tower with a titer of 30~50 to purify carbon dioxide to an outlet concentration of 0.1 ~0.2%, the gas at the out...

Embodiment 3

[0016] Example 3: A 160,000-ton / year ammonia and 520,000-ton alkali unit, 90,000 standard cubic meters / hour shift gas 0.8MPa pressure swing adsorption evacuation process to separate carbon dioxide, the concentration of carbon dioxide in the crude decarburization gas is 4%, send ammonia water for purification synthesis system. The average concentration of carbon dioxide in desorbed gas is 94%. The vacuum pump of the regeneration system is 1280kw. After the desorption gas is compressed, it is directly sent to the soda carbonization tower.

[0017] Pressure swing adsorption crude decarburization gas is sent to a concentrated ammonia water tower with a titer of 80~100 to purify carbon dioxide, and the outlet concentration of carbon dioxide is 0.8~1.0%, and continues to enter a dilute ammonia water tower with a titer of 30~50 to purify carbon dioxide to an outlet concentration of 0.1~0.2% , The gas from the outlet of the dilute ammonia water tower is sent to the recycling cleanin...

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Abstract

The invention relates to a process for soda ash production through converted gas pressure swing adsorption and ammonia water combined decarbonization. According to the process, converted gas goes into a pressure swing adsorption device to be subjected to carbon dioxide removal, and the converted gas is called as coarse decarburized gas when the concentration of carbon dioxide reaches 4-5%; meanwhile, carbon-dioxide-rich desorbed gas with the concentration being more than 95% is obtained and called as product gas; the product gas is sent to a combined soda carbonization working section; the decarburized gas goes into a strong ammonia water carbonization tower to be subjected to deep purification to enable the concentration of carbon dioxide to be 0.1-0.2% (the concentration of carbon dioxide can be controlled within 0.8-1.0% if there is a combined methanol device); outlet gas of the carbonization tower goes into a recycled ammonia gas washing tower; outlet gas of the recycled ammonia gas washing tower is sent to an ammonia synthesis compressor; diluted ammonia water flowing out of the bottom of the recycled ammonia gas washing tower is sent to a gaseous ammonia absorption tower to be absorbed to produce strong ammonia water; the strong ammonia water is used for the carbonization tower, and carbonated ammonia water at a bottom outlet of the carbonization tower is sent to a combined soda carbonization tower for use.

Description

technical field [0001] The invention relates to the fields of chemical industry and environmental protection, and is a method for effectively utilizing production waste gas to reduce production energy consumption and raw material consumption. Background technique [0002] 1. For the method of 1.7MPa shift gas decarburization for the production of soda ash, the liquid phase decarburization technology is generally used, because the liquid phase decarburization technology has little nitrogen loss, and the carbon dioxide concentration of the obtained analytical gas is as high as 96%~99%, but the liquid phase decarburization technology Phase decarburization technologies are energy-intensive and generally less environmentally friendly than PSA technologies. [0003] 2. For the technology of 1.7MPa shift gas decarburization for the production of soda ash, two-stage decarburization is usually used, and the desorption gas of 96%~99% concentration of carbon dioxide can be obtained in ...

Claims

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Application Information

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IPC IPC(8): C01B3/52C01B3/56C01B32/50C01D7/00C01C1/00C01C1/26
CPCC01B3/56C01B3/52C01B2203/0415C01B2203/042C01B2203/0475C01C1/00C01C1/26C01D7/00
Inventor 杨皓王娟芸宁平
Owner 杨皓