Comprehensive recycling production technology and comprehensive recycling system for defatted camellia cakes

A production process and technology of tea gluten, which is applied in the production of fat oil/fat, production of fat, and refining of fat oil/fat, etc., can solve the problems of low degree of automation, high labor cost and cumbersome process.

Pending Publication Date: 2017-05-17
湖南淳湘农林科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Usually, the residual oil content in the dried camellia after the first oil pressing of camellia seeds still reaches about 5%. These dried camellia cakes (pieces) used to be discarded in the fields or burned as firewood, resulting in a serious waste of resources , will also have a certain impact on the environment
[0005] Therefore, to further process the dried tea and maximize the comprehensive utilization of the cycle, although there is a process for obtaining tea dregs through further processing in the prior art, there are still defects such as cumbersome procedures, high labor costs, and low automation.

Method used

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  • Comprehensive recycling production technology and comprehensive recycling system for defatted camellia cakes
  • Comprehensive recycling production technology and comprehensive recycling system for defatted camellia cakes
  • Comprehensive recycling production technology and comprehensive recycling system for defatted camellia cakes

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0116] Comprehensive recycling system

[0117] The outlet of the primary general-purpose crusher is connected to the inlet of the high-efficiency vibrating screen, and the outlet of the unscreened material (coarse particles on the screen) of the high-efficiency vibrating screen is connected to the inlet of the secondary general-purpose crusher. The outlet of the machine is also connected with the inlet of the high-efficiency vibrating screen to form a two-stage crushing and screening closed loop system. The screen aperture of the high-efficiency vibrating screen is 2.8mm.

[0118] The outlet of the sieved material (fine particles after sieving) of the high-efficiency vibrating screen is connected to the inlet of the multi-layer flat dryer, and the outlet of the multi-layer flat dryer is connected to the inlet of the rotary extractor. , the discharge port of the horizontal extractor is connected with the inlet of the evaporation machine.

[0119] The tea dry cake is sent to t...

Embodiment 2

[0130] Comprehensive recycling system

[0131] The outlet of the primary general-purpose crusher is connected to the inlet of the high-efficiency vibrating screen, and the outlet of the unscreened material (coarse particles on the screen) of the high-efficiency vibrating screen is connected to the inlet of the secondary general-purpose crusher. The outlet of the machine is also connected with the inlet of the high-efficiency vibrating screen to form a two-stage crushing and screening closed loop system. The mesh aperture of the high-efficiency vibrating screen is 2.5mm.

[0132] The outlet of the sieved material (fine particles after sieving) of the high-efficiency vibrating screen is connected to the inlet of the multi-layer flat dryer, and the outlet of the multi-layer flat dryer is connected to the inlet of the rotary extractor. , the discharge port of the horizontal extractor is connected with the inlet of the evaporation machine.

[0133] see figure 1 , figure 1 It is...

Embodiment 3

[0147] Comprehensive recycling system

[0148] The outlet of the primary general-purpose crusher is connected to the inlet of the high-efficiency vibrating screen, and the outlet of the unscreened material (coarse particles on the screen) of the high-efficiency vibrating screen is connected to the inlet of the secondary general-purpose crusher. The outlet of the machine is also connected with the inlet of the high-efficiency vibrating screen to form a two-stage crushing and screening closed loop system. The screen aperture of the high-efficiency vibrating screen is 2mm.

[0149] The outlet of the sieved material (fine particles after sieving) of the high-efficiency vibrating screen is connected to the inlet of the multi-layer flat dryer, and the outlet of the multi-layer flat dryer is connected to the inlet of the rotary extractor. , the discharge port of the horizontal extractor is connected with the inlet of the evaporation machine.

[0150] The tea dry cake is sent to the...

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Abstract

The invention provides a comprehensive recycling production technology for defatted camellia cakes. The comprehensive recycling production technology includes the steps of firstly, subjecting defatted camellia cake materials to two-stage crushing so as to obtain fine particles of the defatted camellia cakes; secondly, drying the fine particles of the defatted camellia cakes obtained in the first step, and leaching so as to obtain crude oil and wet meal; thirdly, subjecting the crude oil obtained in the second step to refining and purification so as to obtain a camellia oil finished product; finally, subjecting the wet meal to exsolution so as to obtain a camellia seed cake finished product. The comprehensive recycling production technology has the advantages that starting on the whole, the technology involves analysis of every process and optimization and integration sequentially, raw material granularity uniformity is selected as a basis for improving a subsequent technology, and the technical prejudice that cooking is required in an existing technology is overcome; through adoption of two-stage crushing, raw material granularity uniformity is improved, the whole technological process is improved, leaching effects are improved effectively, a necessary cooking step is omitted, and accordingly automation degree and energy utilization rate of the whole technology are increased.

Description

technical field [0001] The invention belongs to the technical field of camellia seed application, and relates to a production process and system for the comprehensive utilization of dry camellia cake, in particular to a production process and system for the comprehensive utilization of dry camellia cake. Background technique [0002] Camellia seed, also known as camellia seed, scientific name: Camellia seed, is the fruit of the camellia tree. Camellia oleifera is the main woody oil tree in my country, known as "Oriental tree", which belongs to the small evergreen tree of the family Theaceae Camellia, and is a unique woody vegetable oil resource in my country. Camellia oleifera is a unique oil tree species in my country. Camellia oil, also known as camellia oil, is a high-quality edible oil unique to my country, and its grade is comparable to that of olive oil. Camellia oleifera is full of treasures. Camellia oleifera is made from low-temperature pressing or low-temperature ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C11B1/04C11B1/10C11B3/00
CPCC11B1/04C11B1/10C11B3/00
Inventor 喻应辉
Owner 湖南淳湘农林科技有限公司
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