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Oxidation 1090 mirror aluminum mirror machining method

A technology of mirror surface processing and mirror surface aluminum, which is applied in the direction of contour control, rolling force/roll gap control, metal rolling, etc., can solve the problem that the oxidation plate has not made a breakthrough, and achieve obvious product market competitiveness and low production cost , significant economic benefits

Active Publication Date: 2017-06-13
XINJIANG JOINWORLD CO LTD
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AI Technical Summary

Problems solved by technology

[0002] Mirror aluminum is a special product with surface quality control as the core among processed aluminum products. According to the different processing methods of its finished products, it can be roughly divided into oxidation plates and non-oxidation plates. At the beginning of this century, mirror aluminum for anodic oxidation The preparation process, get rid of the mechanical polishing method and upgrade to the rolling method, and first achieved success in Germany's Anlu and Japan's Sumitomo; my country's domestic mirror aluminum processing began to form a complete industrial chain in 2010, but so far, the products are concentrated in non-oxidized aluminum. For low-end products such as 1100 and 1060 products used in aluminum alloys and 1070 and 1080 used in oxidation, relevant units in Zhejiang and Henan, which represent the highest level of mirror aluminum processing in China, have made beneficial contributions to the processing of 1070 and 1080 mirror surfaces based on hot rolling. Attempts and breakthroughs, but no breakthrough has been made for the oxidation plate with aluminum purity of 1085 and above, which represents the high-end level of mirror panels

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  • Oxidation 1090 mirror aluminum mirror machining method

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Embodiment 1

[0023] Taking the production of 1090 mirror aluminum for oxidation with a finished mirror thickness of 0.58mm as an example, the mirror rolling equipment adopts an ordinary single-stand irreversible mirror rolling mill.

[0024] (1) The mirror wool is 1.2mm×1270mm H16 1090 mirror wool. The measured tensile strength is 115MPa and the elongation is 8.5%. It is confirmed that there is no surface chromatic aberration on the surface of the mirror wool.

[0025] (2) Process lubrication and work rolls for mirror rolling: use Qingjiang No. 90 base oil (n-paraffin content ≥ 45%) as the base oil, and add corresponding additives (generally C12 alcohol and C12 ester) to the base oil to prepare rolling rolls. For oil production, the additive content is 2.0-3.0% (volume), the ester / alcohol volume ratio is 1.2-1.8:1, the viscosity of the rolling oil is ≤2.0cst, and the oil temperature is controlled at 30±2°C, so that the lubrication of the rolling oil is controlled The effect and the strengt...

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Abstract

The invention discloses an oxidation 1090 mirror aluminum mirror machining method. The oxidation 1090 mirror aluminum mirror machining method comprises steps that mirror raw materials have a tensile strength not lower than 10 MPa and an elongation rate not lower than 6% and have no surface color difference, and the thickness of the mirror raw materials is not lower than 1.5 times of that of finished aluminum products; the viscosity of rolling oil is not higher than 2.0 cst, the convexity of an upper working roller is 2%, and the convexity of a lower working roller is 0%; the total number of mirror rolling passes is not less than 6, a mirror rolling step including rough-rolling the mirror raw materials for 2-4 passes through a working roller with the surface roughness not higher than 0.002 mu m at a single-pass machining rate of 10-13% and then finish-rolling the mirror raw materials through a working roller with the surface roughness lower than 0.002 mu m at a single-pass machining rate not higher than 11%, and lastly, performing edge cutting, tension leveling, cleaning and film laminating to obtain oxidation 1090 mirror aluminum. The oxidation 1090 mirror aluminum mirror machining method is applicable to industrialized mass production, low in production and control difficulty and cost, significant in product market competitiveness and remarkable in economic benefits.

Description

technical field [0001] The invention belongs to the field of mirror aluminum processing, and in particular relates to a mirror processing method of 1090 mirror aluminum for oxidation. Background technique [0002] Mirror aluminum is a special product with surface quality control as the core among processed aluminum products. According to the different processing methods of its finished products, it can be roughly divided into oxidation plates and non-oxidation plates. At the beginning of this century, mirror aluminum for anodic oxidation The preparation process, get rid of the mechanical polishing method and upgrade to the rolling method, and first achieved success in Germany's Anlu and Japan's Sumitomo; my country's domestic mirror aluminum processing began to form a complete industrial chain in 2010, but so far, the products are concentrated in non-oxidized aluminum. For low-end products such as 1100 and 1060 products used in aluminum alloys and 1070 and 1080 used in oxidati...

Claims

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Application Information

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IPC IPC(8): B21B1/22B21B37/44B21B37/58B21C37/02
CPCB21B1/22B21B37/44B21B37/58B21B2001/228B21C37/02
Inventor 周树德
Owner XINJIANG JOINWORLD CO LTD
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