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Strain monitoring two-dimensional winding composite material underwater vehicle shell and preparation method thereof

A technology of winding composite materials and underwater vehicles, applied in chemical instruments and methods, synthetic resin layered products, layered products, etc., can solve the problems affecting the course control of underwater vehicles, reducing the number of carried equipment, and affecting navigation equipment Function and battery life and other issues, to achieve good mechanical stability, reduce self-weight, enhance the effect of bonding strength

Active Publication Date: 2017-06-30
山东宽原新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

While the metal thickness increases, the weight of the underwater vehicle increases, which leads to a reduction in the number of equipment carried, which will seriously affect the functions and endurance of the navigation equipment, and the increase in the weight will also affect the performance of the underwater vehicle. heading control

Method used

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  • Strain monitoring two-dimensional winding composite material underwater vehicle shell and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] (1) Preparation of the inner metal sealing layer. The internal metal sealing layer is prepared by high-strength stainless steel with a length of 1m and a thickness of 1mm. Copper ore sand is sprayed on the surface of the sealing layer, and the air pressure of 0.8MPa is used for spray roughening treatment. The final roughness is controlled within the range of Ra 0.6 .

[0058] (2) Preparation of rigid strength layer. Prepare a rigid strength layer on the surface of the roughened internal metal sealing layer, using high-strength T300 carbon fiber and high modulus MJ40 carbon fiber, mixed in a ratio of 2:1, and wrapping the rigid strength layer on the surface of the metal sealing layer at an angle of 3 degrees For the prefabricated body, the mixed fiber is impregnated with 30% epoxy resin while winding, and the final thickness of the impregnated resin and wound fiber is 6mm, and then cured at 120°C for 3 hours.

[0059] (3) Introduction of strain sensing device. During ...

Embodiment 2

[0062] (1) Preparation of the inner metal sealing layer. The internal metal sealing layer is prepared by high-strength aluminum alloy with a length of 2m and a thickness of 1mm. The surface of the sealing layer is sprayed with quartz sand and roughened by spraying with an air pressure of 0.7MPa. The final roughness is controlled at Ra0.8 scope.

[0063] (2) Preparation of rigid strength layer. Prepare a rigid strength layer on the surface of the roughened internal metal sealing layer, using high-strength T700 carbon fiber and high modulus MJ60 carbon fiber, mixed in a ratio of 3:1, and wrapping the rigid strength layer on the surface of the metal sealing layer at an angle of 20 degrees For the prefabricated body, the mixed fiber is impregnated with 40% phenolic resin while winding, and the final thickness of the impregnated resin and wound fiber is 5mm, and then cured at 120°C for 2 hours.

[0064] (3) Introduction of strain sensing device. During the preparation and windin...

Embodiment 3

[0067] (1) Preparation of the inner metal sealing layer. A high-strength titanium alloy with a length of 1.5m and a thickness of 1mm is used to prepare the internal metal sealing layer. The surface of the sealing layer is sprayed with emery and roughened with an air pressure of 0.5MPa. The final roughness is controlled at Ra1.2 scope.

[0068] (2) Preparation of rigid strength layer. Prepare a rigid strength layer on the surface of the roughened internal metal sealing layer, using high-strength T800 carbon fiber and high modulus MJ40 carbon fiber, mixed in a ratio of 4:1, and wrapping the rigid strength layer on the surface of the metal sealing layer at an angle of 30 degrees For the prefabricated body, the mixed fiber is impregnated with 40% epoxy resin while winding, and the final thickness of the impregnated resin and wound fiber is 6mm, and then cured at 130°C for 2 hours.

[0069] (3) Introduction of strain sensing device. During the winding process for the preparation...

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Abstract

The invention discloses a strain monitoring two-dimensional winding composite material underwater vehicle shell and a preparation method thereof. The underwater vehicle shell comprises three parts from inside to outside: a metal sealing layer, a rigid strength layer and a corrosion-resistant layer, wherein the rigid strength layer is prepared by adopting a plurality of carbon fiber mixing and combination modes on the surface of the metal sealing layer, so that the underwater vehicle shell can adapt to different complicated underwater environments; the corrosion-resistant layer is prepared from chopped fiber reinforced resin matrix composite materials, so that the surface not only has the characteristic of resisting seawater corrosion, but also achieves the purpose of promoting the binding strength through the reinforcement action of the chopped fibers so as to effectively guarantee the service life. Through the embedding use of optical fibers or strain gauges or other different forms of strain inductors in the structure of the two-dimensional winding composite material rigid strength layer, the small strain of the whole shell structure or structure inner layer under high external pressure condition can be effectively perceived, and the real-time monitoring on the service status change of the underwater vehicle shell can be achieved.

Description

technical field [0001] The invention belongs to the technical field of underwater equipment, and relates to a shell structure for an underwater vehicle, in particular to an underwater vehicle shell made of multi-layer two-dimensional winding composite material and equipped with multiple intelligent monitoring functions. Background technique [0002] An underwater vehicle is an underwater intelligent machine device that carries a variety of electronic equipment and energy, and can be intelligently controlled by a computer and navigate autonomously. It can be used for submarine engineering work in the fields of underwater exploration and deep sea exploration. [0003] Traditional underwater vehicles use a sealed structure to ensure the pressure difference between the interior and exterior of the cabin in the seabed environment, so metal navigation equipment needs to be prepared with a certain thickness. While the metal thickness increases, the weight of the underwater vehicle ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/06B32B27/08B32B15/00B32B15/18B32B15/20B32B15/092B32B15/098B32B15/09B32B15/095B32B15/085B32B15/08B32B27/38B32B27/40B32B27/42B32B27/36B32B27/32B32B27/28B63B3/13
CPCB32B15/00B32B15/08B32B15/085B32B15/09B32B15/092B32B15/095B32B15/098B32B15/18B32B15/20B32B27/08B32B27/285B32B27/32B32B27/36B32B27/365B32B27/38B32B27/40B32B27/42B63B3/13
Inventor 蔡珣曹伟伟于宽朱波
Owner 山东宽原新材料科技有限公司
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