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A processing method for preparing shredded stems with low crotonaldehyde release

A processing method and release technology, applied in the field of tobacco processing, can solve the problems of popularization and application of difficult tobacco stem processing technology, cumbersome processing technology, and reduction of crotonaldehyde release, so as to increase Maillard reaction products, simple processing method, The effect of convenient operation

Active Publication Date: 2018-08-10
ZHENGZHOU TOBACCO RES INST OF CNTC +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it should be noted that most of these methods are developed and designed for reconstituted tobacco leaves or crotonaldehyde in tobacco leaves, and are not suitable for application in the tobacco stem treatment process. In addition, these treatment processes are relatively cumbersome, so it is difficult to be popularized and applied in the tobacco stem treatment process. , it is still necessary to develop a targeted treatment method for reducing the release of crotonaldehyde for cut stems

Method used

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  • A processing method for preparing shredded stems with low crotonaldehyde release
  • A processing method for preparing shredded stems with low crotonaldehyde release

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1~7

[0047] In order to evaluate the effect of reducing the release of crotonaldehyde in tobacco stems under different treatment methods, the inventors have carried out a series of experiments. The specific tobacco stem processing methods include the following processes:

[0048] (1) Water washing pretreatment, first soaking the tobacco stems with water to remove floating dust and infiltrate the tobacco stems;

[0049] (2) Fermentation treatment: Spray and apply yeast aqueous solution to the tobacco stems for fermentation treatment;

[0050] (3) Stem pressing and shredding:

[0051] According to the existing technology, the tobacco stems fermented in step (2) are pressed into stem slices with a stem press machine, and the stem slices are cut into shreds with a shredder, and after further drying, the finished cut stems are used for tobacco preparation . Under different treatment methods, amino acids can also be added after shredding in step (3) and before drying. The specific trea...

Embodiment 1

[0056] In step (1), the tobacco stem soaking treatment process is the same as the comparative example;

[0057] In step (2), the tobacco stems are sprayed with 0.5wt% Saccharomyces cerevisiae aqueous solution containing the dry weight of the tobacco stems. After spraying, the moisture content of the tobacco stems is about 65%, and they are fermented at 35°C for 24 hours; other subsequent treatment processes are the same as those in the comparative example.

Embodiment 2

[0059] Step (1) and step (2) are the same as in Example 1, but after shredding, an aqueous solution of proline is added to the shredded stems, and the amount of proline is 1.0 wt% of the dry weight of the cut stems, and then dried to obtain the finished shredded stems .

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PUM

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Abstract

The invention belongs to the technical field of tobacco processing, and in particular relates to a processing method for preparing cut stems with small crotonaldehyde release amount. According to the method, tobacco stems are adopted as the raw material, and the method comprises the steps of water-washing pre-treatment, spraying of yeast aqueous solution to the tobacco stems, fermentation treatment, tobacco stem pressing and shredding treatment. According to the processing method, through the matched use of the fermentation procedure and the amino acid adding procedure, on one hand, the content of crotonaldehyde precursor is reduced, on the other hand, the release of crotonaldehyde is inhibited, and thus the technical purpose of reducing the release amount of crotonaldehyde is well realized. Further, due to the adoption of biological enzyme and the adding of the amino acid component, the foreign flavor of cut stems is effectively removed, meanwhile, the maillard reaction product in the smoke is increased, and the sensory quality of cigarettes is improved and stabilized. The processing method has the advantages that the processing method is simple, the operation is convenient and rapid, the cost is low, the safety is high, the large-scale and industrialized application is facilitated, and the method has the significant application value for improving the quality of cigarettes and expanding the application range of cut stems.

Description

technical field [0001] The invention belongs to the technical field of tobacco processing, and in particular relates to a processing method for preparing shredded stems with low crotonaldehyde emission. Background technique [0002] Shredded stems are thin filaments of a certain width made from tobacco stems through a series of processes such as shredding and expansion. They have the characteristics of low tar release, good filling performance, and low cost. They are a commonly used raw material for tobacco production. However, due to the large difference between the chemical composition of the cut stems and the shredded leaves, these differences lead to the shortcomings of the cut stems on the one hand, such as large sensory irritation and obvious miscellaneous gas, and on the other hand, the volatile carbonyls such as crotonaldehyde in the cut stems The release amount is higher than that of shredded leaves, so that the release amount of crotonaldehyde in cigarettes blended...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B3/12A24B3/18
CPCA24B3/12A24B3/182
Inventor 孙培健郭吉兆潘立宁郭军伟张晓兵聂聪田海英张展董艳娟
Owner ZHENGZHOU TOBACCO RES INST OF CNTC
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