Processing Technology of Environment-friendly and Energy-saving Stone Saw Blade

A processing technology and energy-saving technology, which is applied in the field of processing technology of environmentally friendly and energy-saving stone saw blades, can solve the problems of poor impact resistance, low service life, low plastic toughness, etc., achieve good sound absorption and noise reduction effects, and save driving power , the effect of mass reduction

Active Publication Date: 2018-12-21
上海三足鼎新材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, steel substrates often use 65M and 80CrV; they are characterized by high strength, low plasticity and toughness, and poor impact resistance; and the bonding force with the diamond abrasive layer is also poor; thus resulting in low service life and poor cutting effect. ideal defect

Method used

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  • Processing Technology of Environment-friendly and Energy-saving Stone Saw Blade
  • Processing Technology of Environment-friendly and Energy-saving Stone Saw Blade
  • Processing Technology of Environment-friendly and Energy-saving Stone Saw Blade

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] Embodiment 1: The mass fraction ratio of carbon fiber, glass fiber and epoxy resin glue is 3:2:1, carbon fiber material is 8.1kg, glass fiber material is 5.4kg, epoxy resin glue material is 2.7kg, and the mass of metal part 12 is 6.8 kg, the total mass of the saw blade body 1 is 23kg, and the average sound decibel during the working process is less than 75 decibels; the total mass of the traditional metal saw blade is 43kg, and the sound decibel range generated during the working process is 120-140 decibels; the composite saw blade body 1 minus The weight is 20kg, and the sound decibel is reduced by 45-65 decibels during the working process.

Embodiment 2

[0045] Embodiment 2: The mass fraction ratio of carbon fiber, glass fiber and epoxy resin glue is 2:3:1, carbon fiber material is 5.4kg, glass fiber material is 8.1kg, epoxy resin glue material is 2.7kg, and the mass of metal part 12 is 6.8 kg, the total mass of the saw blade body 1 is 23kg, and the average sound decibel in the working process is less than 75 decibels; the total mass of the traditional metal saw blade body 1 is 43kg, and the sound decibel range generated during the working process is 120-140 decibels; the composite saw blade body 1 The weight is reduced by 20kg, and the sound level is reduced by 45-65 decibels during the working process.

Embodiment 3

[0046] Embodiment 3: The mass fraction ratio of carbon fiber, glass fiber and epoxy resin glue is 4:1:1, carbon fiber material is 10kg, glass fiber material is 2.5kg, epoxy resin glue material is 2.5kg, and the mass of metal part 12 is 6.8kg , the total mass of the saw blade body 1 is 21.8kg, and the average sound in the working process is lower than 73 decibels; the total mass of the traditional metal saw blade body 1 is 43kg, and the sound range in the working process is 120-140 decibels; the compound saw blade body 1 The weight is reduced by 21.2kg, and the sound level is reduced by 47-67 decibels during the working process.

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Abstract

The invention provides an environmentally-friendly energy-saving stone saw blade and a machining process thereof, and relates to the field of cutting tools. In order to overcome defects in the prior art, the environmentally-friendly energy-saving stone saw blade which has the advantages that the noise is reduced through noise suppression, the deadweight is light, the energy is saved through weight reduction, the efficiency is high, the environmentally-friendly property is achieved, the structure is simple, and the operation is simple and convenient as well as the machining process of the environmentally-friendly energy-saving stone saw blade are provided. The environmentally-friendly energy-saving stone saw blade comprises a saw blade body and saw teeth which are annularly distributed on the edge of the saw blade body, wherein the saw blade body comprises a metal part and a composite part; the composite part sleeves the metal part, and comprises a carbon fiber, a glass fiber, and two or three mixtures of the carbon fiber and the glass fiber; the carbon fiber, the glass fiber, and two or three mixtures of the carbon fiber and the glass fiber are laid in a layer manner, thereby forming a carbon fiber layer, a glass fiber layer and a mixed layer; and the space between every two adjacent layers is coated with epoxy resin glue, thereby forming a bonding layer. The machining process comprises the following steps: preparing materials; laying the composite materials of the composite part; and compacting the composite part.

Description

technical field [0001] The invention relates to the field of cutting tools, in particular to a processing technology of an environment-friendly and energy-saving stone saw blade. Background technique [0002] At present, the stone saw blades on the market are made of metal. When cutting stone, they are noisy, heavy in weight, and consume a lot of power when in use. When cutting stone, the cutting surface resonates with the noise generated by stone grinding and vibration, making a huge noise, the noise is as high as 120 decibels or more. [0003] In the prior art, steel is usually used as the substrate of the saw blade. The steel is required to have sufficient hardenability, weldability and thermal stability to ensure the required structure and stable performance; in addition, the steel is required to maintain sufficient toughness. . In the prior art, steel substrates often use 65M and 80CrV; they are characterized by high strength, low plasticity and toughness, and poor im...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28D1/12
CPCB28D1/121
Inventor 刘占峰张云霄
Owner 上海三足鼎新材料股份有限公司
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