A Simulated Coating Rapid Prototyping Wet Molding Process

A process and coating technology, applied in the direction of coating, can solve the problems of difficulty in meeting the batch size, poor production site environment, long molding cycle, etc., and achieve the effect of good quality of molded products, saving resin consumption, and improving production efficiency.

Active Publication Date: 2019-02-26
JIANGSU ZHAOJUN NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Purpose of the invention: In order to overcome the poor production site environment, resin waste, mold pollution, long molding cycle, low efficiency, high energy consumption, and molding cycle of not less than 1 hour in the prior art, it is difficult to meet the degree of batch production In order to solve the problem of low military industry, aerospace industry demand and large-scale batch production of carbon fiber parts in the automotive industry, the present invention proposes an environmentally friendly, high-efficiency, fast, improved production efficiency, low carbon and low energy consumption, and good quality of finished products. Simulation of Coated Rapid Prototyping Wet Molding Process

Method used

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  • A Simulated Coating Rapid Prototyping Wet Molding Process

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Embodiment 1

[0024] Please refer to figure 1 , a simulated coated rapid prototyping wet molding process, with dry fiber fabric as reinforcement material, low viscosity, fast curing, high glass transition temperature resin as matrix material, the specific dry fiber fabric is unidirectional carbon fiber cloth, the weight is 250g / m 2 The matrix material is epoxy resin, which can be kept at 120°C for more than 30 minutes without gelling or curing. The curing temperature is 160°C, the curing time is 1 minute, and the glass transition temperature after curing is 145-155°C. The equipment includes: wet method Molding presses, self-cleaning non-stick molds, rapid heating and rapid cooling auxiliary equipment systems, automatic cutting machines, air compressors, coating consoles, spray guns and vacuum pumps; processes mainly include simulated coating processes, rapid mold heating and rapid Cooling process, hot laying process, hot pick-up process and self-cleaning process for self-cleaning non-stick...

Embodiment 2

[0032] Please refer to figure 1, a simulated coating rapid prototyping wet molding process, with dry fiber fabric as reinforcement material, low viscosity, fast curing, glass transition temperature resin as matrix material, the specific dry fiber fabric is unidirectional carbon fiber cloth, the weight is 250g / m 2 ;The base material is vinyl resin, which can be kept at 100°C for more than 30 minutes without gelling or curing. The curing temperature is 130°C, the curing time is 1 minute, and the glass transition temperature after curing is 120-130°C. The equipment includes: wet method Molding presses, self-cleaning non-stick molds, rapid heating and rapid cooling auxiliary equipment systems, automatic cutting machines, air compressors, coating consoles, spray guns and vacuum pumps; processes mainly include simulated coating processes, rapid mold heating and rapid Cooling process, hot laying process, hot pick-up process and self-cleaning process for self-cleaning non-stick mold...

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Abstract

The invention discloses a coating-simulating rapid-forming wet mold pressing technique. Simultaneous conducting of the solidifying forming technique in a pressing machine, the coating-simulating and hot laying technique outside the pressing machine in the next cycle and the treatment technique after last-cycle product cooling is achieved, and final products are protected against buckling deformation. Through coating simulating, the optimum coating position and using quantity are determined, the resin using quantity is effectively reduced, no resin overflows in mold assembly, and mold pollution is avoided; resin coating is conducted outside the pressing machine, site environmental friendliness is achieved, the steps of pre-forming, mold-release agent coating and mold clearing and using of rapid heating and cooling equipment are not needed for the whole technique, and the mold temperature rising-falling time of each forming cycle is omitted, so that the forming time is greatly saved, production efficiency is improved, the temperature rising-and-falling power consuming cost is reduced, the forming environment is improved, the final shortest forming cycle can be controlled to be within 5 min; and the quality of a formed product is good, and the requirements of car parts and the production tendency can be met.

Description

technical field [0001] The invention relates to the technical field of polymer material preparation, in particular to a simulated coating rapid prototyping wet molding process. Background technique [0002] Resin-based composite materials are a type of material with thermosetting or thermoplastic resin as the matrix and carbon fiber, glass fiber, and aramid fiber as reinforcements, especially carbon fiber resin-based composite materials, because of their light weight, good strength, and higher modulus. The advantages of metal have become an indispensable material for realizing the lightweight of automobiles. Typical resin-based composite molding technologies include hand lay-up molding, resin transfer molding (RTM), vacuum-assisted technology, winding technology, autoclave technology, and molding technology. These technologies were originally mainly used in military, aerospace Such as high-end and high-end fields, so it mainly focuses on quality, low molding efficiency and ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/34B29C33/56B29C35/02
CPCB29C33/56B29C35/0288B29C70/345
Inventor 鲁平才王召召
Owner JIANGSU ZHAOJUN NEW MATERIAL CO LTD
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