3D printing technology based electromechanical equipment training system and construction method thereof

Abstract

The invention discloses a 3D printing technology based electromechanical equipment training system and a construction method thereof. The training system comprises an electromechanical model, electromechanical equipment and an intelligent terminal; a 3D printer prints a model of the electromechanical equipment to form the electromechanical model; the electromechanical model is provided with a chip groove, a first chip recording information of the electromechanical equipment is arranged in the chip groove, and the electromechanical equipment is provided with a second chip corresponding to the first chip; the first and second chips record the same electromechanical-equipment information; and the intelligent terminal scans the electromechanical-equipment information of the first or second chip. According to the system and method, the onsite equipment can be zoomed out according to certain proportion and copied to form the model by being as accurate as each level of the electromechanical equipment, simulated practical training can be carried out, and intelligent functions including data storage, integration, extraction and background analysis of big data are provided.

Description

technical field [0001] The invention relates to a 3D printing technology-based electromechanical equipment training system and a construction method thereof, belonging to the technical field of electromechanical equipment training. Background technique [0002] Electromechanical equipment is also known as mechanical and electronic technology equipment. Since the 1960s, computers have gradually become popular in the scientific research, design, production and management of the machinery industry, creating conditions for the development of the machinery manufacturing industry in a more complex and precise direction. With the continuous improvement of technology, traditional mechanical equipment has entered a new stage of mechanical and electrical integration, and its application range has been continuously expanded. [0003] Take the electricity industry as an example. In the late 1990s in developed countries in Europe and the United States, only 10 people were needed to oper...

AI Technical Summary

Problems solved by technology

[0007] ①Due to the limited capacity of the electromechanical installation site of the new plant and the long overhaul cycle of the old plant (every 5-10 years), there are very few opportunities for on-site training

[0008] ② It takes at least one year to completely track the installation of a unit. Most of the time in the electromechanical installation process is equipment handling, cleaning, and polishing. The actual learning and installation time is less than 20%, so the efficiency of on-site training is extremely low

[0009] ③The site conditions of mechanical and electrical installation and overhaul are complicated, and risks such as mechanical injuries and falling from heights are everywhere

[0010] ④ The power plant cannot track the learning situation of on-site training personnel in time

[0013] ① high cost

Usually, it costs more than 100,000 yuan to build a 3D assembly animation for a set, and the cost of producing 3D animation for all the mechanical and electrical equipment in the factory will reach several million, which will cause a huge cost burden

[0014] ② Not intuitive enough

[0017] ① Severe distortion, imitating the equipment only from the appearance, there is a big gap with the real thing in the detailed structure and assembly principle, which may mislead the trainers

[0018] ② Unable to operate, usually used for exhibition display, cannot be disassembled, and cannot reflect the logic of physical assembly

[0019] To sum up, the traditional electromechanical equipment training methods are low in efficiency, high in cost, limited by the site, and have great potential safety hazards. Therefore, the training of electromechanical equipment needs to be solved urgently.

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