Manufacturing method of micro motor rotor

A manufacturing method and micro-motor technology, applied in the field of rotor manufacturing and motor rotor manufacturing, can solve the problems of inability to guarantee the high magnetic performance of the motor rotor, affecting the performance of permanent magnet motors, poor orientation, and poor fluidity, and improve the uniformity of the structure. The effect of improving the coercive force and wear resistance

Active Publication Date: 2017-11-14
XUZHOU MINGRUN MAGNETIC MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the poor orientation and fluidity of the material, the existing dry pressing molding cannot guarantee the high magnetic properties of the motor rotor, which in turn affects the performance of the permanent magnet motor; at the same time, the traditional motor rotor is pressed into a cylindrical shape and sintered Grinding is then carried out. During the sintering process, the rotor will be deformed, resulting in a waste of material, time-consuming and labor-intensive grinding in the later stage.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A method for manufacturing a micro-motor rotor, which comprises the following steps:

[0024] (1) Milling:

[0025] (a) Fine magnetic powder, H 3 BO 3 , camphor, alcohol, calcium stearate, silicon dioxide, Cr, Nb, Ti, mix (parts by weight) according to the following ratios, 90 parts of fine magnetic powder, 7 parts of alcohol, 5 parts of camphor, 6 parts of calcium stearate, h 3 BO 3 0.4 part, 0.3 part of silicon dioxide, 0.5 part of Cr, 0.5 part of Nb, 0.5 part of Ti, put the mixed powder into a stirring container and stir to make it evenly mixed; camphor is used as a binder, if directly Adding camphor to the magnetic powder makes it difficult to disperse evenly into the magnetic powder, and the sintered product will produce many pores. Adding camphor and alcohol to the magnetic powder avoids the generation of pores; calcium stearate and silicon dioxide are used as lubricants, which can be adjusted The fluidity of the powder can then adjust the magnetism of the ro...

Embodiment 2

[0042]A method for manufacturing a micro-motor rotor, which comprises the following steps:

[0043] (1) Milling:

[0044] (a) Fine magnetic powder, H 3 BO 3 , camphor, alcohol, calcium stearate, silicon dioxide, Cr, Nb, Ti, mix according to the following ratio (parts by weight), 95 parts of fine magnetic powder, 8 parts of alcohol, 6 parts of camphor, 7 parts of calcium stearate, h 3 BO 3 0.5 parts, 0.5 parts of silicon dioxide, 1 part of Cr, 1 part of Nb, 1 part of Ti, put the mixed powder into a stirring container and stir to make it evenly mixed;

[0045] (b) Dispersing and drying the uniformly mixed powder in step (a);

[0046] (c) putting the dried powder in the step (b) into a stirring container and continuing to stir evenly;

[0047] (d) putting part of the powder in step (c) into a press for dry powder compression molding to obtain rough embryos;

[0048] (e) crushing the rough embryo in the step (d) to obtain a powder with a particle size of 85 mesh;

[0049] ...

Embodiment 3

[0059] A method for manufacturing a micro-motor rotor, which comprises the following steps:

[0060] (1) Milling:

[0061] (a) Fine magnetic powder, H 3 BO 3 , camphor, alcohol, calcium stearate, silicon dioxide, Cr, Nb, Ti, mix according to the following ratio (parts by weight), 95 parts of fine magnetic powder, 8 parts of alcohol, 6 parts of camphor, 7 parts of calcium stearate, h 3 BO 3 0.5 parts, 0.5 parts of silicon dioxide, 1 part of Cr, 1 part of Nb, 1 part of Ti, put the mixed powder into a stirring container and stir to make it evenly mixed;

[0062] (b) Dispersing and drying the homogeneously mixed powder in step (a); avoiding the agglomeration of the powder and affecting the anisotropic magnetic properties of the compacted rotor, that is, adjusting the magnetic properties of the powder;

[0063] (c) putting the dried powder in the step (b) into a stirring container and continuing to stir evenly;

[0064] (d) putting part of the powder in step (c) into a press ...

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Abstract

The invention discloses a manufacturing method of a micro motor rotor. The manufacturing method is completed by procedures of pulverization, pressing of a green body, sintering, grinding machining and magnetization. In the pulverization process, H3BO3, camphor, alcohol, calcium stearate, silicon dioxide, Cr, Nb and Ti are added into fine magnetic powder, so that the internal structure of a magnetic pillar of a permanent magnet rotor is improved, the coercive force and the wear resistance of a magnetic body are improved, and a magnetic field in the magnetic pillar of the rotor is uniformly distributed; powder obtained by smashing of a coarse green body and the fine powder are mixed according to a ratio, so that powder for manufacturing a magnetic pillar of the motor rotor is finally manufactured, and the smoothness of the powder is improved; therefore, the uniformity of the internal structure of the magnetic pillar of the rotor is improved, and the uniformity of the distribution of the magnetic field in the magnetic pillar of the rotor is improved; during pressing of the green body, filling and cold pressing are repeatedly performed for three times, so that the structural uniformity and the intensity of the magnetic pillar of the rotor are enhanced, and the permanent magnet performance of the magnetic pillar of the rotor is improved; and by pre-magnetization, grinding machining and then magnetization for enhancing magnetization during pressing of the green body, the permanent magnet performance of the rotor is improved.

Description

technical field [0001] The invention relates to a method for manufacturing a motor rotor, in particular to a method for manufacturing a micro-motor rotor, and belongs to the technical field of rotor manufacturing methods. Background technique [0002] The rotor is the necessary structure for the function of the motor. With the wide application of the motor, the types and structures of the motor are also varied. For some low-power occasions, the application of permanent magnet motors is more common. Permanent magnet motor rotors are usually manufactured by wet pressing or dry pressing. Due to the complex structure of wet pressing equipment and molds, it is impossible to press smaller products. Therefore, dry pressing is usually used for micro motor rotors. forming. Due to the poor orientation and fluidity of the material, the existing dry pressing molding cannot guarantee the high magnetic properties of the motor rotor, which in turn affects the performance of the permanent ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/00B22F3/02B22F3/10B22F3/24H02K15/03
CPCH02K15/03B22F3/02B22F3/10B22F3/24B22F2998/10B22F1/10B22F2003/247
Inventor 刘干滨
Owner XUZHOU MINGRUN MAGNETIC MATERIAL CO LTD
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