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A self-shielding flux-cored welding wire suitable for underwater welding of high-strength steel

A technology of flux-cored welding wire and self-protection, which is applied in the direction of welding equipment, welding medium, welding/cutting medium/material, etc., can solve the problems of high diffusible hydrogen content, poor toughness, and poor workmanship in weld metal, and achieve toughness and comprehensiveness High performance, solve the poor process, and ensure the effect of weld metal strength

Active Publication Date: 2020-04-17
CHINA-UKRAINE INST OF WELDING GUANGDONG ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a self-shielding flux-cored wire suitable for underwater welding of high-strength steel in marine engineering, which can well solve the poor workmanship of ordinary high-strength steel flux-cored wire in the underwater construction and maintenance welding process. Difficulties of high hydrogen content and poor toughness in seam metal diffusion

Method used

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  • A self-shielding flux-cored welding wire suitable for underwater welding of high-strength steel
  • A self-shielding flux-cored welding wire suitable for underwater welding of high-strength steel

Examples

Experimental program
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Effect test

preparation example Construction

[0034] In the actual preparation process, the amount of each component can be adjusted according to the strength of the welding base material, such as the strength of high-strength steel for marine engineering, to prepare a self-shielding flux-cored wire suitable for the strength of the base material.

[0035] Further, in some embodiments of the present invention, the diameter of the self-shielding flux-cored wire suitable for underwater welding of high-strength steel in marine engineering is 1.2 mm.

[0036] On the other hand, the present invention provides the application of the above-mentioned self-shielding flux-cored welding wire suitable for underwater welding of high-strength steel in marine engineering in underwater welding.

[0037] Further, in some embodiments of the present invention, the base metal to be welded is high-strength steel.

[0038] Furthermore, in some embodiments of the present invention, the base metal to be welded is high-strength marine engineering ...

Embodiment 1-3

[0046] According to the different strengths of marine engineering high-strength steels for underwater welding, self-shielding flux-cored wires suitable for underwater welding of marine engineering high-strength steels provided by Examples 1-3 were prepared according to the ingredients and dosages in Table 1.

[0047] Among them, zinc titanate slag forming agent according to ZnO:TiO 2 =1:1 ratio (mass ratio) prepared by sintering at 1200°C for 2h in a tube atmosphere furnace. The other components were weighed according to Table 1, mixed evenly and added to the welding wire with Cr5 steel strip as the outer sheath according to different filling rates. The finished welding wire of 1.2 mm was used to obtain the self-shielding flux-cored welding wire provided in Examples 1-3.

[0048] Components and mass percentages (%) of the self-shielding flux-cored welding wire provided in Table 1 embodiment 1-3

[0049]

[0050] Table 1 shows the self-shielding flux-cored welding wire use...

experiment example

[0054] The performance test of the self-shielding flux-cored welding wire used for underwater welding of high-strength steel in marine engineering provided by Examples 1-3 was performed using an underwater wet welding test device. The device mainly includes three parts: a pressure chamber, a motion platform and a power source. During the test, the pressure environment at a certain water depth is simulated by injecting water into the hyperbaric chamber and introducing high-pressure gas. The size of the test plate is 300×150×20mm.

[0055] According to the "Materials and Welding Specifications" of China Classification Society, the Y-shaped groove is processed, the arc is directly ignited in water, and the welding method of multi-layer and multi-pass welding is adopted. The impact sample and the tensile sample are taken in turn, the tensile test of the deposited metal is carried out according to GB / T 2652-2008, and the V-notch impact test is carried out according to GB / T 2650-20...

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Abstract

The invention discloses a self-shielded flux-cored wire suitable for high-strength steel underwater welding, and relates to the technical field of welding materials. Flux core powder of the self-shielded flux-cored wire is prepared from, by weight percent, 10.0%-14.0% of a slag former, 5.0%-8.0% of a gas former, 8.0% of a dehydrogenation agent, 0.05%-0.09% of ferromanganese, 0.1%-0.2% of ferrosilicon, 0.6%-1.0% of nickel powder, 4.0%-8.0% of ferrochrome and the balance ferrous powder. The self-shielded flux-cored wire suitable for high-strength steel underwater welding has excellent welding process performance, the metal diffusion hydrogen content of a welding seam can be controlled well, and a welding joint high in toughness and comprehensive performance is obtained on the basis of guaranteeing the metal strength of the welding seam.

Description

technical field [0001] The invention relates to the field of welding materials, in particular to a self-shielding flux-cored welding wire suitable for underwater welding of high-strength steel in marine engineering. Background technique [0002] Due to natural factors such as offshore wind, humidity, and waves, marine structural products are required to have special mechanical properties, such as high strength and high toughness. High-strength steels with yield strengths of 460MPa, 550MPa, and 690MPa are widely used in marine engineering structures. Major steel companies in my country have also developed corresponding grades of steel, but the matching welding wires, electrodes and other welding materials are still immature, which restricts domestic steel products. Application in marine products. Due to the influence of water and pressure, underwater welding has problems such as high hydrogen content in the welding atmosphere, unstable arc, fast welding cooling speed, and pro...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30
CPCB23K35/3086
Inventor 易江龙牛犇王键益郭春富易耀勇董春林
Owner CHINA-UKRAINE INST OF WELDING GUANGDONG ACAD OF SCI