Full-automatic intelligent environment-friendly production system for surface treatment

Abstract

The invention relates to a full-automatic intelligent environment-friendly production system for surface treatment. The full-automatic intelligent environment-friendly production system comprises a transfer warehouse, a circulating magnetic force travelling vehicle, a material box, a manipulator, a roller, a drying cylinder, a moving vehicle, a surface treatment electroplating production line, a drying clean production line, a pure water treatment system and a central control system. The circulating magnetic force travelling vehicle circularly moves among the transfer warehouse, surface treatment electroplating production line and the drying clean production line, pre-electroplated products are taken out from the transfer warehouse to be placed into the material box, the circulating magnetic force travelling vehicle drives the material box to move to a feeding position, and the central control system controls all devices to synergistically work. The circulating magnetic force travelling vehicle carries the primary products and electroplated products, and the manipulator clamps the products for feeding and discharging on the surface treatment electroplating production line and the drying clean production line to complete corresponding machining. The clean production requirement is met, the automation degree is high, machining is accurate, the product quality is improved, on-siteoperation does not need a great number of people, the labor intensity is small, the production speed is high, and the cost is reduced.

Description

technical field [0001] The invention relates to the field of production, in particular to a fully automatic intelligent surface treatment environment-friendly production system. Background technique [0002] In the electroplating industry, electroplating is mainly divided into rack plating, barrel plating, continuous plating and brush plating. Among them, barrel plating refers to placing a large number of small parts such as screws, luggage accessories, buttons, zipper accessories, and automotive accessories on special In the drum, the metal coating is deposited on the surface of the part by electrifying the conductive wire to the workpiece in the rolling state, so as to meet the requirements of surface decoration protection and different functional requirements of various products. It is an electroplating processing method, but using the above The production line of barrel plating processing products is the barrel plating production line. The barrel plating production line ...

AI Technical Summary

Problems solved by technology

[0002] In the electroplating industry, electroplating is mainly divided into rack plating, barrel plating, continuous plating and brush plating. Among them, barrel plating refers to placing a large number of small parts such as screws, luggage accessories, buttons, zipper accessories, and automotive accessories on special In the drum, the metal coating is deposited on the surface of the part by electrifying the conductive wire to the workpiece in the rolling state, so as to meet the requirements of surface decoration protection and different functional requirements of various products. It is an electroplating processing method, but using the above The production line of barrel plating processing products is the barrel plating production line. The barrel plating production line on the market now mainly has the following defects: one is manual operation, high labor intensity, low degree of automation, low work efficiency, and cannot meet production needs; the other is electroplating. The liquid medicine used has certain harm to the human body, and the manual operation directly contacts with the liquid medicine, which affects the health of the body; the third is that the water used in the barrel plating production line is hard water containing impurities, and there are different impurities in the hard water, which will pollute the plating. The plating tank is difficult to clean, and the hard water contains too much calcium and magnesium ions, which will easily produce grains and precipitation after being brought into the plating solution, resulting in poor plating, and the use of hard water will cause pitting and fogging of the plating layer; the fourth is production The workshop is equipped with a large number of personnel to process products on site. Once the operator of a certain process does not operate properly or is lazy, it will affect the normal production. There is a lack of monitoring measures and the production line cannot be remotely controlled. Fifth, the existing dosing materials are manually added or used first. The measuring cylinder measures the required amount of liquid medicine, and then pours it into the electroplating tank. The dosing accuracy is low, and the actual dosing amount is usually greater than or less than the amount that should be added. It will cause waste of liquid medicine; Sixth, acid mist, alkali mist in the production process, cyanide and chromic anhydride contained in the air will cause serious harm to the human body, lack of purification equipment and gas exceeding standard alarm device

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