Method for machining titanium alloy hollow light-weight airfoil

A processing method and lightweight technology, applied in the direction of metal processing equipment, manufacturing tools, furnace types, etc., can solve the problems of difficult process, poor rigidity of welded parts, and difficult loading of tooling, so as to achieve low welding cost and high processing efficiency , Improve the effect of construction efficiency

Active Publication Date: 2018-02-23
北京普惠三航科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As a modern manufacturing method, superplastic forming diffusion connection technology is very suitable for the forming of titanium alloy lightweight structures, but for some parts with relatively thin skeleton wall thickness and very large airfoil thickness, due to the limitation of superplastic properties of materials, There are certain limitations, and the process is difficult to achieve
For the brazing process, there are problems such as small brazing surface and many weld seams, but the rigidity of the welded parts is poor, and the tooling is difficult to load.
However, electron beam welding needs to be carried out in a vacuum environment. For parts that need to be welded with multiple welds, the production cycle is very long and the cost is very high.

Method used

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  • Method for machining titanium alloy hollow light-weight airfoil
  • Method for machining titanium alloy hollow light-weight airfoil
  • Method for machining titanium alloy hollow light-weight airfoil

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] Step 1, airfoil structure design,

[0058] The airfoil includes skin, inner cell and frame, the thickness of the skin is 1.0mm, the thickness of the inner cell is 0.5mm, and the thickness of the frame is 3.0mm. The inner cell includes ribs 3 and connecting ribs 4. 4. Connect two intersecting ribs 3. The ribs 3 and the connecting ribs 4 form a truss structure. The skin is fixedly connected with the inner core and the frame. The frame includes the overall frame 1 and the split frame 2. The overall frame 1 is used for positioning , the split frame 2 is convenient for adjustment and installation;

[0059] The height of the rib plate 3 is 0.1mm higher than that of the connecting rib 4, and the rib plate 3 is provided with a ventilation hole 5;

[0060] Step two, prepare materials,

[0061] The skin, rib plate 3, connecting rib 4 and frame are cut to the design size, and pickled to remove skin impurities and oxide layers; among them, the rib plate 3 and skin are cut by lase...

Embodiment 2

[0072] Step 1, airfoil structure design,

[0073] The airfoil includes skin, inner cell and frame, the thickness of the skin is 1.0mm, the thickness of the inner cell is 1.2mm, and the thickness of the frame is 2.5mm. The inner cell includes ribs 3 and connecting ribs 4. 4. Connect two intersecting ribs 3. The ribs 3 and the connecting ribs 4 form a truss structure. The skin is fixedly connected with the inner core and the frame. The frame includes the overall frame 1 and the split frame 2. The overall frame 1 is used for positioning , the split frame 2 is convenient for adjustment and installation;

[0074] The height of the rib plate 3 is 0.2mm higher than that of the connecting rib 4, and the rib plate 3 is provided with a ventilation hole 5;

[0075] Step two, prepare materials,

[0076] The skin, rib plate 3, connecting rib 4 and frame are cut to the design size, and pickled to remove skin impurities and oxide layers; among them, the rib plate 3 and skin are cut by lase...

Embodiment 3

[0087] Step 1, airfoil structure design,

[0088] The airfoil includes skin, inner cell and frame, the thickness of the skin is 1.0mm, the thickness of the inner cell is 2.0mm, and the thickness of the frame is 2.0mm. The inner cell includes ribs 3 and connecting ribs 4. 4. Connect two intersecting ribs 3. The ribs 3 and the connecting ribs 4 form a truss structure. The skin is fixedly connected with the inner core and the frame. The frame includes the overall frame 1 and the split frame 2. The overall frame 1 is used for positioning , the split frame 2 is convenient for adjustment and installation;

[0089] The height of the rib plate 3 is 0.3mm higher than that of the connecting rib 4, and the rib plate 3 is provided with a ventilation hole 5;

[0090] Step two, prepare materials,

[0091] The skin, rib plate 3, connecting rib 4 and frame are cut to the design size, and pickled to remove skin impurities and oxide layers; among them, the rib plate 3 and skin are cut by lase...

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Abstract

The invention discloses a method for machining a titanium alloy hollow light-weight airfoil and relates to the technical field of welding. The method for machining the titanium alloy hollow light-weight airfoil aims at achieving the effects that the wall thickness of each core lattice of the hollow light-weight airfoil is small, the height of each core lattice of the hollow light-weight airfoil islarge, production efficiency of products can be improved, and manufacturing cost can be lowered. The method for machining the titanium alloy hollow light-weight airfoil comprises the steps of 1, conducting airfoil structure design, wherein the airfoil comprises skin, the internal core lattices and a frame, the internal core lattices comprise rib plates and connecting ribs, the rib plates are in cross connection, and each connecting rib connects the two corresponding crossing rib plates; 2, conducting material preparation, and conducting cutting and cleaning treatment on the skin, the rib plates, the connecting ribs and the frame; 3, conducting laser welding, wherein firstly, laser welding is conducted on the frame and the internal core lattices, so that a framework is formed, and secondly, laser welding is conducted on the skin and the frame; and 4, conducting thermal shaping, wherein after welding is completed, a workpiece is put into a shaping tool.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a processing method for a titanium alloy hollow lightweight airfoil. Background technique [0002] With the continuous improvement of the flight speed of aerospace vehicles and the urgent need for the overall structure of the weapon system to be lightweight, the wings, rudder wings, empennage and other products are gradually replaced by high-performance titanium alloys from the original aluminum alloys, and the forming methods of the airfoils are also changing. From the original riveting, bonding, argon arc welding to superplastic forming / diffusion connection, brazing, electron beam welding, etc. As a modern manufacturing method, superplastic forming diffusion connection technology is very suitable for the forming of titanium alloy lightweight structures, but for some parts with relatively thin skeleton wall thickness and very large airfoil thickness, due to the limitation of su...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/21B23K26/14B23P15/00C21D9/50C22F1/18
CPCB23K26/14B23K26/21B23K2103/14B23P15/00B23P2700/01C21D9/50C22F1/183
Inventor 雷鹍刘新芹靳舜尧郭青苗谢秀民李波
Owner 北京普惠三航科技有限公司
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