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Multi-component cable material synchronous extrusion production technology

A production process, multi-component technology, applied in plastic/resin/wax insulators, organic insulators, etc., can solve the problems of affecting the heating performance and low production efficiency of PTC polymer conductive materials, and improve heating performance and production efficiency. Effect

Inactive Publication Date: 2018-04-06
WUHU HENGXIN CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above operation method is not only low in production efficiency, but also the graphite component in the PTC polymer conductive material is exposed to the air and heated by the extrusion equipment, which is easily oxidized, which affects the heating performance of the PTC polymer conductive material

Method used

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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0019] A multi-component cable material synchronous extrusion production process provided in this embodiment includes the following steps:

[0020] Step 1. Weighing the main materials of the PTC polymer conductive material quantitatively: high-density polyethylene and carbon black, and heating, melting and mixing the main materials; the mass parts of high-density polyethylene and carbon black are 100 parts and 15 parts respectively; Heat the high-density polyethylene and carbon black to 125-140° C. and melt and mix for 10-20 minutes.

[0021] Step 2. Quantitatively weigh the auxiliary materials of PTC polymer conductive materials: bis(2-ethylhexyl) phthalate, tetraerythritol ester, nano silicon dioxide, zinc stearate and p-tert-butyl salicylate Phenyl fat, after heating and melting the auxiliary materials, put them into the molten main materials and mix them evenly; bis(2-ethylhexyl) phthalate, tetraerythritol fat, nano silicon dioxide, zinc stearate and salicylic acid The ma...

specific Embodiment 2

[0024] A multi-component cable material synchronous extrusion production process provided in this embodiment includes the following steps:

[0025] Step 1. Weighing the main materials of the PTC polymer conductive material quantitatively: high-density polyethylene and carbon black, and heating, melting and mixing the main materials; the mass parts of high-density polyethylene and carbon black are 100 parts and 18 parts respectively; Heat the high-density polyethylene and carbon black to 125-140° C. and melt and mix for 10-20 minutes.

[0026] Step 2. Quantitatively weigh the auxiliary materials of PTC polymer conductive materials: bis(2-ethylhexyl) phthalate, tetraerythritol ester, nano silicon dioxide, zinc stearate and p-tert-butyl salicylate Phenyl fat, after heating and melting the auxiliary materials, put them into the molten main materials and mix them evenly; bis(2-ethylhexyl) phthalate, tetraerythritol fat, nano silicon dioxide, zinc stearate and salicylic acid The ma...

specific Embodiment 3

[0029] A multi-component cable material synchronous extrusion production process provided in this embodiment includes the following steps:

[0030] Step 1. Weigh the main ingredients of the PTC polymer conductive material quantitatively: high-density polyethylene and carbon black, and heat, melt and mix the main ingredients; the mass parts of high-density polyethylene and carbon black are 100 parts and 20 parts respectively; Heat the high-density polyethylene and carbon black to 125-140° C. and melt and mix for 10-20 minutes.

[0031] Step 2. Quantitatively weigh the auxiliary materials of PTC polymer conductive materials: bis(2-ethylhexyl) phthalate, tetraerythritol ester, nano silicon dioxide, zinc stearate and p-tert-butyl salicylate Phenyl fat, after heating and melting the auxiliary materials, put them into the molten main materials and mix them evenly; bis(2-ethylhexyl) phthalate, tetraerythritol fat, nano silicon dioxide, zinc stearate and salicylic acid The mass parts...

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PUM

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Abstract

The invention discloses a multi-component cable material synchronous extrusion production technology. The technology comprises the following steps of weighing high-density polyethylene and carbon black in a quantified mode, and performing heating fusion and mixing; weighing di(2-ethylhexyl) phthalate, pentaerythritol ester, nanometer silicon dioxide, zinc stearate and p-tert-butylphenyl salicylatein a quantified mode, after heating fusion is performed, mixing the mixture with the high-density polyethylene and the carbon black together to be uniform to obtain a first mixture; weighing chlorinated polyethylene, talcum powder, stearic acid, ursol and N-phenyl-alpha-aniline in a quantified mode, and after heating fusion is performed, performing uniform mixing to obtain a second mixture; together extruding the first mixture and the second mixture, and then feeding an extruded cable into water to be cooled. A PTC macromolecular conducting material and an insulating layer can be synchronousextruded, and therefore the production efficiency can be improved, and the probability that the graphite content in the PTC macromolecular conducting material is oxidized can be lowered.

Description

technical field [0001] The invention relates to the technical field of heat tracing cable production and processing technology, in particular to a synchronous extrusion production process of multi-component cable materials. Background technique [0002] Heating cable is a cable structure product that uses electricity as energy and uses alloy resistance wire to conduct electricity and heat to achieve heating or heat preservation effects; heating cable is widely used in the transportation of liquid objects in pipelines and the antifreeze insulation and maintenance of tanks Process temperature, heating roads, anti-freezing and anti-slip ramps, anti-freezing pedestrian crossings, heating eaves and floors, etc. The self-limiting temperature heating cable is mainly composed of two conductive cores, a PTC polymer material distributed between the two conductive cores, and an insulating layer covering the PTC polymer material. When the power is turned on, the internal PTC polymer mat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L23/28C08K13/02C08K3/34C08K5/09C08K5/18C08K3/04C08K3/36C08K5/12C08K5/098H01B3/44B29C47/92B29C48/92
Inventor 孙伟
Owner WUHU HENGXIN CABLE
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