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LED packaging structure

A packaging structure, silica gel technology, applied in the direction of semiconductor devices, electrical components, circuits, etc., can solve the problems that affect the heat dissipation effect, the bottom surface of the heat sink is not in close contact, and affect the light transmission efficiency, so as to solve the problem of light transmittance decline and improve heat dissipation effect, the effect of reducing manufacturing cost

Inactive Publication Date: 2018-04-20
XIAN CREATION KEJI CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Finally, because high-power LEDs are used in lighting and other occasions, cost control is very important, and the structural size of the external heat sink of high-power LED lamps is not allowed to be too large, and it is impossible to allow active cooling by adding electric fans and other methods. The safe junction temperature should be within 110°C. If the junction temperature is too high, it will lead to a series of problems such as reduced light intensity, spectral shift, increased color temperature, increased thermal stress, and accelerated chip aging, which greatly reduces the service life of the LED. At the same time, it can also lead to accelerated aging of the encapsulation gel filled on the chip, affecting its light transmission efficiency
At present, most of the chips are packaged on thin metal heat dissipation substrates. Because metal heat dissipation substrates are thin, have small heat capacity, and are easy to deform, the contact between them and the bottom surface of the heat sink is not close enough to affect the heat dissipation effect.

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0041] See figure 1 , figure 1 It is a schematic cross-sectional view of an LED packaging structure provided by an embodiment of the present invention. The structure includes:

[0042] Heat dissipation substrate 101;

[0043] The ultraviolet chip is located on the upper surface of the heat dissipation substrate 101;

[0044] The lower layer of silica gel 102 is located on the upper surface of the ultraviolet chip and the heat dissipation substrate 101;

[0045] The upper layer of silica gel 104 is located on the upper surface of the lower layer of silica gel 102;

[0046] The spherical silica gel lenses 103 are arranged at intervals at the interface between the lower silica gel 102 and the upper silica gel 104.

[0047] Further, the material of the heat dissipation substrate 101 is iron.

[0048] Further, the thickness of the heat dissipation substrate 101 is 0.5-10 mm.

[0049] Further, a circular through hole is provided in the heat dissipation substrate 101; wherein the central line of...

Embodiment 2

[0064] See figure 2 , figure 2 It is a schematic flow diagram of an LED packaging method provided by an embodiment of the present invention. On the basis of the foregoing embodiment, this embodiment will introduce the process flow of the present invention in more detail. The method includes:

[0065] S1. Preparation of heat dissipation substrate;

[0066] S11. Preparation of support / heat dissipation substrate;

[0067] Specifically, a heat dissipation substrate 101 with a thickness of 0.5-10 mm and a material of iron is selected, and the heat dissipation substrate 101 is cut;

[0068] S12. Cleaning of support / heat dissipation substrate;

[0069] Specifically, clean the stains, especially oil stains, on the heat dissipation substrate 101 and the bracket;

[0070] S13. Baking of support / heat dissipation substrate;

[0071] Specifically, the heat-dissipating substrate 101 and the bracket that have been cleaned are baked to keep the heat-dissipating substrate 101 and the bracket dry.

[00...

Embodiment 3

[0111] See also image 3 , Figure 4 , Figure 5 , Image 6 , Figure 7a ~ Figure 7b , image 3 Is a schematic cross-sectional view of an LED package structure provided by an embodiment of the present invention, Figure 4 Is a schematic cross-sectional view of another LED package structure provided by an embodiment of the present invention, Figure 5 Is a schematic cross-sectional view of a heat dissipation substrate provided by an embodiment of the present invention, Image 6 Is a schematic cross-sectional view of an ultraviolet wick provided by an embodiment of the present invention, Figure 7a Is a schematic cross-sectional view of a spherical silicone lens provided by an embodiment of the present invention, Figure 7b It is a schematic cross-sectional view of another spherical silica gel lens provided by an embodiment of the present invention. Heat dissipation substrate 101;

[0112] Among them, such as Figure 5 As shown, the material of the heat dissipation substrate 101 is i...

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Abstract

The present invention relates to a LED packaging structure which comprises a heat-dissipating substrate 101, an ultraviolet chip which is located on the upper surface of the heat-dissipating substrate101, a lower-layer silica gel 102 which is located on the upper surface of the ultraviolet chip, an upper-layer silica gel 104 which is on the upper surface of the lower-layer silica gel 102, and hemispherical silica gel lenses 103 at the an interface between the lower-layer silica gel 102 and the upper-layer silica gel 104. According to the LED packaging structure, the heat-dissipating effect ofan LED is improved by using an iron heat-dissipating substrate with a through-hole structure, by using a hemispherical silica gel lens structure, the light emitted by an LED chip can pass through a packaging material well, and the transmittance of the light is improved.

Description

Technical field [0001] The present invention relates to the technical field of LED packaging, and in particular to an LED packaging structure. Background technique [0002] As a new type of solid-state light source, LED has the advantages of small size, high luminous efficiency, low energy consumption, long life, no mercury pollution, all solid state, fast response, low working voltage, safety and reliability, etc. It is used in lighting and display Such fields have very broad application prospects and market economic benefits, and are expected to become a new generation of green and environmentally friendly lighting sources that replace the existing fluorescent lamps and incandescent lamps. Therefore, they have received extensive attention from domestic and foreign researchers. [0003] In recent years, LEDs mostly use blue wicks and yellow fluorescence to generate white light to achieve illumination. This method has the following problems. [0004] First of all, the light emitted ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L33/50H01L33/56H01L33/58H01L33/64
CPCH01L33/642H01L33/507H01L33/508H01L33/56H01L33/58H01L33/641
Inventor 张亮
Owner XIAN CREATION KEJI CO LTD
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