Low-shrinkage polypropylene composite material without filling materials and preparation method thereof

A composite material and polypropylene technology, applied in the field of non-filled low-shrinkage polypropylene composite materials and its preparation, can solve the problems of complex nano-modification methods, reduced molding shrinkage, and reduced material toughness, so as to reduce density and reduce molding Shrinkage, weight reduction effect

Active Publication Date: 2018-05-01
HEFEI GENIUS NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although polypropylene and polypropylene alloy materials are widely used in many fields, the molding shrinkage of such materials is usually between 1.0-2.0%, compared with the shrinkage of some engineering plastics, such as ABS, which is 0.4-0.7% It is much larger, and it is greatly restricted when processing relatively precise parts. Only when the original performance is maintained or improved, and the shrinkage rate is effectively reduced, can polypropylene really replace engineering plastics
[0003] At present, there are two main methods to improve the shrinkage of polypropylene materials: one is to add inorganic fillers: this method has a certain effect, but it will lead to a decrease in the toughness of the material; the other is to add glass fibers: this method has obvious effects, but it is difficult to process Improve, and will significantly affect the appearance of the product
In addition, the density of the material is increased by adding fillers (mineral powder or glass fiber), which is not conducive to reducing the weight of automobiles, home appliances, motorcycles, etc.
[0004] The patent application number is 201010605303, which provides a low-shrinkage composite material and its preparation method. Calcium carbonate is used as a filler. Although the shrinkage rate is low, the density is relatively high, even reaching 1.2g / cm 3
Patent Publication No. CN103044781A provides a high-modulus and low-shrinkage filled polypropylene composite material, using modified nano-filler masterbatches as fillers. Although the effect of low filling and low shrinkage can be achieved, the nano-modification method is relatively Complex, not easy to mass produce

Method used

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  • Low-shrinkage polypropylene composite material without filling materials and preparation method thereof
  • Low-shrinkage polypropylene composite material without filling materials and preparation method thereof
  • Low-shrinkage polypropylene composite material without filling materials and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Take the raw materials by weighing the components and proportioning ratio (parts by weight) in Table 1

[0025] Mix each raw material in a high-speed mixer for 5 minutes and mix evenly. The mixed blend is extruded and granulated by a twin-screw extruder to obtain a composite material. The temperature of each zone of the extruder is from the feeding section to the head temperature. 150°C, 170°C, 175°C, 175°C, 175°C, 180°C, 180°C, 180°C, 180°C, 185°C, the length-to-diameter ratio of the extrusion screw is 40, and the rotation speed of the extrusion screw is 350 rpm. The prepared mixture was subjected to a performance test, and the test results are shown in Table 2.

Embodiment 2

[0027] Take the raw materials by weighing the components and proportioning ratio (parts by weight) in Table 1

[0028] Mix the raw materials in a high-speed mixer for 10 minutes and mix them evenly. The mixed blend is extruded and granulated by a twin-screw extruder to obtain a composite material. The temperature of each zone of the extruder is from the feeding section to the head temperature. 170°C, 185°C, 185°C, 185°C, 185°C, 190°C, 195°C, 195°C, 195°C, 200°C, the length-to-diameter ratio of the extrusion screw is 36, and the rotation speed of the extrusion screw is 350 rpm. The prepared mixture was subjected to a performance test, and the test results are shown in Table 2.

Embodiment 3

[0030] Take the raw materials by weighing the components and proportioning ratio (parts by weight) in Table 1

[0031] Mix each raw material in a high-speed mixer for 15 minutes to mix evenly, extrude and granulate the mixed blend through a twin-screw extruder to obtain a composite material, and the temperature of each zone of the extruder from the feeding section to the head temperature is 150°C, 170°C, 175°C, 175°C, 175°C, 180°C, 180°C, 180°C, 180°C, 195°C, the length-to-diameter ratio of the extrusion screw is 40, and the rotation speed of the extrusion screw is 350 rpm. The prepared mixture was subjected to a performance test, and the test results are shown in Table 2.

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PUM

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Abstract

The invention discloses a low-shrinkage polypropylene composite material without filling materials and a preparation method thereof. The low-shrinkage polypropylene composite material is prepared from, by weight, 64 to 80 parts of co-polypropylene, 12 to 22 parts of metallocene polyethylene, 8 to 14 parts of a flexibilizer and 0.1 to 1 part of an anti-oxidant through mixing, extrusion and granulation. According to the invention, interaction among metallocene linear low-density polyethylene, the flexibilizer and polypropylene is employed to improve the crystallization process of polypropylene,so the problem of great shrinkage of polypropylene under the condition of no filling materials is overcome; the preparation method is simple in process, easy to operate and low in cost; and the low-shrinkage polypropylene composite material can be extensively applied to direct injection molding production of high-grade parts with high requirements on shrinkage and to re-modified basic resin.

Description

technical field [0001] The invention relates to the technical field of modified materials, in particular to a non-filled low-shrinkage polypropylene composite material and a preparation method thereof. Background technique [0002] Polypropylene has the advantages of good mechanical properties, non-toxicity, low relative density, heat resistance, chemical resistance, easy processing and molding, and low price. Through processing and modification, it can endow the resin with outstanding physical and mechanical properties, and thus replace some engineering plastics. In recent years, great progress has been made in the engineering of general-purpose plastics, and it is the fastest growing among the five general-purpose synthetic resins. The most active variety in the development of new varieties. Although polypropylene and polypropylene alloy materials are widely used in many fields, the molding shrinkage of such materials is usually between 1.0-2.0%, compared with the shrinka...

Claims

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Application Information

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IPC IPC(8): C08L53/00C08L23/06C08L23/08C08K5/134C08K5/526C08K5/372B29C47/92B29C48/92
CPCB29C48/92B29C2948/92704C08K2201/019C08L53/00C08L2205/02C08L2205/03C08L23/06C08L23/0815C08K5/1345C08K5/526C08K5/372
Inventor 杨桂生廖雄兵朱敏姚晨光
Owner HEFEI GENIUS NEW MATERIALS
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