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Polyurethane memory foam material for mattress as well as preparation method of material

A technology of memory foam and polyurethane, which is applied in the field of polyurethane memory foam materials for mattresses and its preparation, to achieve the effect of high strength and high shape recovery rate

Active Publication Date: 2018-05-25
DONGGUAN XIONGLIN NEW MATERIAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing polyurethane memory foam materials are often difficult to meet the above requirements at the same time, so it is urgent to develop a new polyurethane memory foam material to meet the requirements of mattress products

Method used

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  • Polyurethane memory foam material for mattress as well as preparation method of material

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A polyurethane memory foam material for mattresses, comprising the following raw material components in parts by mass:

[0046] 40 parts of diisocyanate (carbodiimide modified MDI), 110 parts of polyol, 10 parts of chain extender (ethylene glycol), 30 parts of carbon fiber, 1.5 parts of foaming agent (water), 2 parts of foam stabilizer ( polyether modified organosiloxane), 0.5 parts of cell opener (Y-1030) and 1 part of catalyst (N,N-dimethylcyclohexylamine);

[0047] Among them, the polypolyol is composed of 20 wt% polyoxypropylene polyol with a number average molecular weight of 800, 60 wt% polycaprolactone polyol with a number average molecular weight of 3000, 20 wt% polyoxyethylene polyol with a number average molecular weight of 8000 Alcohol composition.

[0048] The preparation method of above-mentioned polyurethane memory foam material is as follows:

[0049] (1) Mix polypolyol, carbon fiber, chain extender, foaming agent, foam stabilizer, cell opener and catal...

Embodiment 2

[0053] A polyurethane memory foam material for mattresses, comprising the following raw material components in parts by mass:

[0054] 60 parts of diisocyanate (TDI), 90 parts of polyol, 15 parts of chain extender (1,3-propylene glycol), 20 parts of carbon fiber, 3 parts of foaming agent (water), 1 part of foam stabilizer (polyether modified organosiloxane), 1 part cell opener (Y-1030) and 0.3 part catalyst (bis(2-dimethylaminoethyl) ether);

[0055] Wherein, the polypolyol is the polyoxypropylene polyol that the number average molecular weight of 30wt% is 1500, the polycaprolactone polyol that the number average molecular weight of 40wt% is 5000 and the polyoxyethylene polyol that the number average molecular weight of 30wt% is 12000 composition.

[0056] The preparation method of above-mentioned polyurethane memory foam material is as follows:

[0057] (1) Mix polypolyol, carbon fiber, chain extender, foaming agent, foam stabilizer, cell opener and catalyst at a stirring r...

Embodiment 3

[0061] A polyurethane memory foam material for mattresses, comprising the following raw material components in parts by mass:

[0062] 45 parts of diisocyanate (MDI), 105 parts of polyol, 12 parts of chain extender (1,4-butanediol), 28 parts of carbon fiber, 1.8 parts of foaming agent (water), 1.6 parts of foam stabilizer (polyether modified organosiloxane), 0.8 parts of cell opener (Y-1030) and 0.5 parts of catalyst (tetramethylalkylene diamine);

[0063] Wherein, the polypolyol is the polyoxypropylene polyol that the number average molecular weight of 25wt% is 1200, the polycaprolactone polyol that the number average molecular weight of 50wt% is 4000 and the polyoxyethylene polyol that the number average molecular weight of 25wt% is 10000 composition.

[0064] The preparation method of above-mentioned polyurethane memory foam material is as follows:

[0065] (1) Mix polypolyol, carbon fiber, chain extender, foaming agent, foam stabilizer, cell opener and catalyst at a stir...

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Abstract

The invention provides a polyurethane memory foam material for a mattress as well as a preparation method of the material. The polyurethane memory foam material comprises the following raw material components in parts by mass: 40 to 60 parts of diisocyanate, 90 to 110 parts of poly-polyol, 10 to 15 parts of a chain extender, 5 to 10 parts of carbon fiber, 1.5 to 3 parts of a foaming agent, 1 to 2parts of a foam stabilizer, 0.5 to 1 part of a pore opening agent and 0.3 to 1 part of a catalyst, wherein the poly-polyol comprises low-molecular-weight poly-polyol with the number-average molecularweight of 800 to 1500, medium-molecular-weight poly-polyol with the number-average molecular weight of 3000 to 5000 and high-molecular-weight poly-polyol with the number-average molecular weight of 8000 to 12000. The polyurethane memory foam material is prepared by a method for performing polymerization foaming at one step and finally curing. The polyurethane memory foam material provided by the invention has high strength, has glass transition temperature close to the human body temperature, has high shape recovery ratio and is particularly suitable for a mattress material.

Description

technical field [0001] The invention belongs to the technical field of shape-memory polyurethane materials, and in particular relates to a polyurethane memory foam material for mattresses and a preparation method thereof. Background technique [0002] Shape memory polymer generally refers to a polymer material that can restore its original shape after being stimulated by external conditions (such as heat, electricity, light, chemical induction, etc.) after a product with an initial shape changes its original shape and is fixed under certain conditions . According to its recovery principle, it can be divided into thermotropic shape memory polymers, electrotropic shape memory polymers, phototropic shape memory polymers, chemical induction shape memory polymers, etc. As a class of extremely important shape memory materials, shape memory polymers have been widely used in aerospace, biomedicine, power electronics, packaging, intelligent control systems and other fields. Among t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G18/79C08G18/66C08G18/48C08G18/42C08G18/32C08K7/06C08G101/00
CPCC08G18/3206C08G18/4018C08G18/4277C08G18/4825C08G18/4833C08G18/6607C08G18/7614C08G18/7671C08G18/797C08K7/06C08K2201/016C08G2110/0083
Inventor 王一良杨博何建雄
Owner DONGGUAN XIONGLIN NEW MATERIAL TECH
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