Acid-resisting epoxy resin waterborne anticorrosive coating and preparation method thereof

A technology of epoxy resin and anti-corrosion coatings, which is applied in the direction of epoxy resin coatings, anti-corrosion coatings, coatings, etc., can solve the problems of low performance, stability, and hydrophilic size that cannot fully meet relevant requirements and restrictions, and achieve Improved wear resistance, improved performance, and improved acid resistance

Inactive Publication Date: 2018-06-05
LUOYANG DAYU IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] It is well known that the economic loss caused by corrosion in China accounts for about 3-5% of GDP each year. At present, in order to reduce the economic loss caused by corrosion, the most commonly used method is to coat a layer of anti-corrosion coating on the surface of the material, that is, to use anti-corrosion The coating layer isolates the material from corrosive media such as water and oxygen, so as to achieve anti-corrosion effects; the existing anti-corrosion coatings usually use polymers, such as epoxy resins, as the main film-forming substances, and their coating systems are generally based on primers, medium It is used in conjunction with the topcoat; and the coating base currently used - the primer, which must have good wettability and adhesion to the surface of the material, as well as strong shielding and acid and alkali resistance; However, due to the good adhesion between the epoxy resin and the material, there are many types of curing agents, the volume shrinkage after curing is only 2%, and after curing, it can form a epoxy resin with good water resistance, acid and alkali resistance and oil resistance. Three-dimensional network structure, therefore, epoxy resin coating is one of the coatings that are widely used in the field of anticorrosion; Commonly used methods include: mechanical method, chemical modification method and emulsifier method, etc., and these commonly used methods can only form an emulsion after water-based epoxy resin, but its stability, hydrophilicity and environmental protection The size of the epoxy resin in the emulsion cannot fully meet the relevant requirements;
[0003] In addition, with the improvement of environmental protection awareness around the world, the efforts to control environmental pollution have gradually increased, and the pollution of traditional oil-based paint solvents has also attracted public attention, while water-based paint uses water as a dispersion carrier. Environmentally friendly, compared with oil-based paints, its advantages are obvious, so water-based paints are more and more popular with the public; among them: because epoxy resin water-based paints are non-polluting, and have no effect on the surface of materials such as steel, ceramics, wood, etc. There is a better bonding effect, so the adhesion is stronger, so epoxy resin water-based coatings are widely used in anti-corrosion coatings; however, when the existing epoxy resin water-based coatings are used as acid-resistant anti-corrosion coatings, they comply with industry standards HG / T4759 stipulates the acid resistance index, that is, the acid resistance index is only 5%H 2 SO 4 It can be seen from these indicators that the performance of existing epoxy resin water-based coatings is far lower than the required indicators of water resistance, alkali resistance, and salt spray resistance, which also makes epoxy resin water-based coatings in practice Therefore, how to improve the anti-acid performance of water-based epoxy resin-based anti-corrosion coatings is of great significance, and it has also become a subject that needs to be overcome in the field of water-based anti-corrosion coatings.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0024] The preparation method of described acid-resistant epoxy resin water-based anticorrosion coating is as follows:

[0025] A. Put epoxy resin, emulsifier and water into the emulsification reaction kettle in sequence according to the mass ratio of 100-200:5-10:50-100, and emulsify at a high speed for 10-30 minutes to obtain a uniform epoxy resin emulsion; According to needs, after adding the above-mentioned substances into the emulsification reactor, the temperature can be raised to 50°C first, and then high-speed emulsification can be carried out;

[0026] B. Add the dispersion medium water, additives and graphene pigments and fillers into the dispersion kettle according to the mass ratio of 100-200:5-10:50-100, and disperse at a high speed for 30-50 minutes to obtain a rough turbid liquid, and then Grinding the coarse turbid liquid by a sand mill for 10-30 minutes to obtain a fine turbid liquid;

[0027] C. Put the prepared epoxy resin emulsion and fine turbid liquid in...

example 1

[0031] A. Put epoxy resin E44, emulsifier and water into the emulsification kettle in sequence according to the mass ratio of 100:5:50, heat up to 50°C, stir and emulsify for 10-30 minutes to prepare epoxy resin emulsion;

[0032] B. Put the dispersion medium water, additives and graphene pigments and fillers in the mass fraction of 70:20:100, successively add them to the dispersion kettle, disperse at a high speed for 30-60 minutes, and obtain a coarse turbid liquid; then use a sand mill to The coarse turbid solution is ground for 30-40 minutes to obtain a fine turbid solution;

[0033] C. Put the epoxy resin emulsion prepared in step A and the fine turbid liquid prepared in step B into the synthesis kettle according to the mass ratio of 1:1 and stir evenly to make component A;

[0034] D. Add 10 parts of component B to 100 parts of component A obtained in step C, that is, a water-soluble phenolic ammonia curing agent, and then stir evenly to obtain the coating;

[0035] E. ...

example 2

[0037]A. Put epoxy resin E51, emulsifier and water into the emulsification kettle in sequence according to the mass ratio of 100:5:50, stir and emulsify at room temperature for 10-30 minutes to prepare epoxy resin emulsion;

[0038] B. Add deionized water, additives, and graphene pigments and fillers into the dispersion kettle at a mass ratio of 70:20:100, and disperse at high speed for 30-50 minutes to obtain a rough turbid liquid; then use a sand mill to grind the rough turbid liquid Grind for 30-40 minutes to obtain a fine turbid liquid;

[0039] C. Put the epoxy resin emulsion prepared in step A and the fine turbid liquid prepared in step B into the synthesis kettle according to the mass ratio of 1:1 and stir evenly to make component A;

[0040] D. Add 11-12 parts of B component to 100 parts of A component prepared in step C, that is, a water-soluble phenolic ammonia curing agent, and then stir evenly to obtain the coating;

[0041] E. Apply the paint evenly on steel comp...

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Abstract

The invention relates to acid-resisting epoxy resin waterborne anticorrosive coating and belongs to the field of application of graphene materials. The coating is prepared by mixing a component A anda component B, wherein the component A is an epoxy resin base material and is prepared from epoxy resin, an emulsifier, water, disperse medium water, an auxiliary agent and graphene pigment and filleraccording to the mass ratio of (100 to 200) to (5 to 10) to (50 to 100) to (100 to 150) to (1 to 3.0) to (100 to 250); the component B is a waterborne phenolic aldehyde amine type curing agent; a graphene component is added into the coating, so that the acid resisting performance of the epoxy resin waterborne anticorrosive coating is greatly improved; the acid-resisting epoxy resin waterborne anticorrosive coating is also environmentally friendly and has no injuries to constructors.

Description

technical field [0001] The invention relates to the application field of graphene materials, in particular to an acid-resistant epoxy resin water-based anticorrosion coating containing graphene components and a preparation method thereof. Background technique [0002] It is well known that the economic loss caused by corrosion in China accounts for about 3-5% of GDP each year. At present, in order to reduce the economic loss caused by corrosion, the most commonly used method is to coat a layer of anti-corrosion coating on the surface of the material, that is, to use anti-corrosion The coating layer isolates the material from corrosive media such as water and oxygen, so as to achieve anti-corrosion effects; the existing anti-corrosion coatings usually use polymers, such as epoxy resins, as the main film-forming substances, and their coating systems are generally based on primers, medium It is used in conjunction with the topcoat; and the coating base currently used - the prim...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/00C09D5/08C09D7/61
CPCC08K3/04C09D5/08C09D163/00
Inventor 赵青山
Owner LUOYANG DAYU IND
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