Laser welding method for large-size thin-wall weakly rigid titanium alloy rudder wing structure
A laser welding and titanium alloy technology, which is applied in laser welding equipment, welding equipment, welding/welding/cutting items, etc., can solve the problem that the thickness difference between the skin and the skeleton ribs is large, which affects the overall dimensional accuracy and the surface of the rudder wing structure. Solve problems such as sags, achieve the effect of excellent comprehensive mechanical properties of welds, good weld shape, and avoid weld surface sags
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Embodiment 1
[0053] The overall length of a certain type of booster air rudder is about 690mm, the width is about 500mm, the narrowest part of the skeleton rib is 8mm, and the skin thickness is 1.5mm.
[0054] Before laser welding, clean up impurities such as scale and oil within the range of (20-50) mm from the center of the weld.
[0055] Assemble the titanium alloy skin with the titanium alloy skeleton. When assembling, press the skin's to-be-welded position and the ribs of the skeleton so that the skin's to-be-welded position and the ribs fit closely, and the gap between the skeleton and the skin The butt joint gap between them is not more than 0.1mm, and the step difference is not more than 10% of the base metal wall thickness.
[0056] Fill the frame with protective gas to form a protective atmosphere inside the frame.
[0057] The position to be welded of the skin and the ribs of the skeleton are welded together by penetration welding, and the penetration welding adopts the intermi...
Embodiment 2
[0061] The overall length of the booster stabilizer of a certain model is about 850mm, the width is about 520mm, the narrowest part of the skeleton rib is 4mm, and the skin thickness is 1.5mm.
[0062] Before laser welding, clean up impurities such as scale and oil within the range of (20-50) mm from the center of the weld.
[0063] Assemble the titanium alloy skin with the titanium alloy skeleton. When assembling, press the skin's to-be-welded position and the ribs of the skeleton so that the skin's to-be-welded position and the ribs fit closely, and the gap between the skeleton and the skin The butt joint gap between them is not more than 0.1mm, and the step difference is not more than 10% of the base metal wall thickness.
[0064] Fill the frame with protective gas to form a protective atmosphere inside the frame.
[0065] The position to be welded of the skin and the ribs of the skeleton are welded together by penetration welding, and the penetration welding adopts the in...
Embodiment 3
[0069] The butt laser welding test of TA15 titanium alloy plates with a thickness of 1.5mm is carried out by adopting the laser process parameters of the present invention.
[0070] Before laser welding, clean up impurities such as scale and oil within the range of (20-50) mm from the center of the weld.
[0071] The titanium alloy butt joint test plate is compressed by a special welding tool. After compression, the butt joint gap of the plate is not greater than 0.1mm, and the butt joint step difference is not greater than 10% of the base metal wall thickness.
[0072] Pass argon gas to the back of the weld through the welding tool to protect the back of the weld.
[0073] When welding, the laser base power P 基 1000W, laser peak power P 峰 It is 1500W, the pulse width tp is 20ms; the welding speed v is 1000mm / min; the spot diameter D is 0.45mm, and the defocusing amount l is 0mm. 99.99% high-purity argon gas is used for internal and external protection, the front gas flow r...
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