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Vision control system of autonomous mobile welding robot

A welding robot and control system technology, applied in welding equipment, auxiliary welding equipment, welding/cutting auxiliary equipment, etc., can solve the problem of difficulty in maintaining the stability and consistency of welding quality, inability to adapt to high-quality welding requirements, and complicated welding structures and other problems, to reduce the overall complexity and equipment volume, reduce labor intensity, and ensure the effect of welding quality

Active Publication Date: 2018-11-06
襄阳市爱智瞳视觉科技有限公司 +1
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the rapid development of the manufacturing industry, welding products are diversified, and welding structures are becoming more and more complex. Higher requirements are placed on the quality and reliability of welding products. Welding that relies on manual experience is increasingly unable to adapt to the current high-quality welding. Require
Splash, smoke, arc light and radiation during the welding process will pose a greater health threat to workers who have been engaged in welding for a long time, and manual welding is difficult to maintain the stability and consistency of welding quality

Method used

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  • Vision control system of autonomous mobile welding robot
  • Vision control system of autonomous mobile welding robot
  • Vision control system of autonomous mobile welding robot

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Embodiment Construction

[0021] The structure of the embedded visual control system of the autonomous mobile welding robot established by the present invention is as follows: figure 1 shown. The welding robot includes a mobile trolley, a yaw guide rail, a welding gun installed at the end of the yaw guide rail, and a welding machine; respectively, through a stepping motor, the mobile trolley realizes crawling along the weldment, the yaw guide rail realizes horizontal movement, and the welding torch realizes Move up and down; the vision control system includes an ARM Cortex-A8 processor installed on the mobile trolley, an industrial camera and a line laser, the industrial camera and the line laser are installed at the end of the yaw rail, and the optical axis of the industrial camera The plane where the center of the welding torch is located is parallel to the crawling direction of the system and perpendicular to the direction of the sway guide rail. There is a certain angle between the optical axis of ...

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Abstract

The invention belongs to welding field and specifically relates to a vision control system of an autonomous mobile welding robot. On the basis of a welding robot, core image capture, processing and welding automatic control function are achieved by adopting a control system based on ARMCortex-A8. Welded joint image information of a laser vision sensor can be obtained by the control system. Position and size information of a welded joint is measured in real time according to the image information. Crawling, transverse swinging, automatic control of conducting of welding and real-time rectifyingof a deviation of a mobile robot are controlled through the control system. Overall complexity and equipment volume of the system can be reduced remarkably by an embedded system. Adaptability of theautonomous mobile welding robot in industrial field welding is improved.

Description

technical field [0001] The invention belongs to the field of welding, and in particular relates to a vision control system for an autonomous mobile welding robot. Background technique [0002] Welding technology occupies an important position in the manufacturing industry, and it is widely used in many industries such as machinery manufacturing, petrochemical industry, and aerospace. With the rapid development of the manufacturing industry, welding products are diversified, and the welding structure is becoming more and more complex. Higher requirements are put forward for the quality and reliability of welding products. Welding that relies on manual experience is increasingly unable to adapt to the current high-quality welding. Require. Splash, smoke, arc light, and radiation during the welding process will pose a greater health threat to workers who have been engaged in welding for a long time, and manual welding is difficult to maintain the stability and consistency of w...

Claims

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Application Information

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IPC IPC(8): B23K37/02B23K37/00
CPCB23K37/00B23K37/0211
Inventor 王中任杨国威刘海生刘德政刘凯肖光润王小刚
Owner 襄阳市爱智瞳视觉科技有限公司
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