High-stability aluminum alloy melting furnace for cold-chamber die-casting machine

A high-stability, cold-chamber die-casting technology, used in furnaces, furnace bottoms, furnaces, etc., can solve the problems of poor thermal insulation performance, inconvenience, low thermal efficiency, etc., achieve good thermal insulation effect, prevent bursting, improve high temperature resistance and resistance The effect of fire performance

Pending Publication Date: 2018-11-13
BENGBU LONGHUA DIE CASTING MACHINE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Generally, electric furnaces are composed of three major parts, namely, heating elements, furnace building materials and control devices. However, clay refractory bricks are used as furnace building materials for old-style melting furnaces. 35%-40% of the heat is lost through the furnace wall, and the overall thermal insulation performance is poor. Low thermal efficiency
[0003] It can be seen that the aluminum alloy melting furnace equipped in the above-mentioned existing die-casting machine obviously still has inconvenience and defects in structure and use, and needs to be further improved urgently.

Method used

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  • High-stability aluminum alloy melting furnace for cold-chamber die-casting machine
  • High-stability aluminum alloy melting furnace for cold-chamber die-casting machine
  • High-stability aluminum alloy melting furnace for cold-chamber die-casting machine

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] like figure 1 Shown: High-stability aluminum alloy melting furnace for cold chamber die-casting machine, including furnace body unit, heating unit and control unit: the heating unit and control unit have the same structural scheme as the ordinary melting furnace, and the furnace body unit includes the furnace wall 1. Reinforcement layer 2, insulation layer 3 and bottom support 5. The furnace wall 1 and reinforcement layer 2 are stacked with refractory bricks 6. Between each refractory brick 6, high-temperature-resistant cement is used for caulking and fixing. The reinforcement layer 2 is provided with a reinforcement ring 4 with a triangular cross-section, and high-temperature-resistant cement is filled between the reinforcement rings 4. The insulation layer 3 is arranged inside the reinforcement layer 2, and a bottom support 5 is also provided inside the insulation layer 2. The bottom support 5 annularly arranged on the side wall of the inner bottom of the insulation l...

Embodiment 2

[0041] like Figure 1-2 As shown: the bottom support 5 has an arc structure, and the arc structure of the bottom support 5 matches the bottom arc structure of the inner tank of the melting furnace.

Embodiment 3

[0043] like figure 2 The raw materials for the preparation of the bottom support shown in , in parts by weight, include the following components, 120 parts of coarse aggregate; 50 parts of cement; 13 parts of water; 5 parts of additives; 8 parts of nanoporous materials; 15 parts of nanofibers.

[0044] The aggregate includes coarse aggregate and fine aggregate, wherein the coarse aggregate includes gravel with a particle size of 5-10mm, and the fine aggregate is river sand with a fineness of 3.0-4.0.

[0045] The additives are prepared from the following components: 5 parts of styrene-butadiene rubber, 7 parts of polyethylene wax, 3 parts of microcrystalline wax, 12 parts of petroleum resin, 11 parts of rosin resin, 12 parts of polyvinyl chloride resin, and 10 parts of naphthenic oil .

[0046] After the above additives are mixed and formed, they are mixed, stirred, stacked, extruded, plasticized and dried together with the bottom bracket raw materials to prepare the bottom ...

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Abstract

The invention discloses a high-stability aluminum alloy melting furnace for a cold-chamber die-casting machine, and belongs to the technical field of die-casting machine devices. The high-stability aluminum alloy melting furnace comprises a furnace body unit, a heating unit and a control unit. The high-stability aluminum alloy melting furnace is characterized in that the furnace body unit comprises a furnace wall, a reinforcing layer, an insulation layer and a bottom bracket, refractory bricks are stacked between the furnace wall and the reinforcing layer, high-temperature-resistant cement isused for caulking and fixing between every two adjacent refractory bricks, reinforcing rings are arranged in the reinforcing layer, the insulation layer is arranged inside the reinforcing layer, the bottom bracket is arranged in the insulation layer, and the insulation layer is annularly arranged on the side wall of the inner bottom of the insulation layer. According to the high-stability aluminumalloy melting furnace, the bottom bracket is additionally arranged inside the furnace body to make an inner tank more stable, and the bottom bracket cannot be damaged under the action of high temperature, so that bottom bracket bursting caused by high temperature is prevented. In addition, the insulation layer is more closely attached to the inner tank after the bottom bracket is utilized, and therefore the insulating effect is better.

Description

Technical field: [0001] This patent belongs to the technical field of die-casting machine equipment, in particular to a high-stability aluminum alloy melting furnace for cold-chamber die-casting machines. Background technique: [0002] The cold chamber die-casting machine refers to a die-casting machine in which the injection chamber and the injection punch are not immersed in the molten metal, but a certain amount of molten metal is poured into the injection chamber, and then injected. The injection method is placed vertically, which obviously follows the injection method of the hot die-casting machine. Before the die-casting machine die-casts, the aluminum metal needs to be melted. In the process of equipping the relevant melting furnace, the melting furnace is often not stable enough. Due to the short service life, melting furnaces are currently widely used thermal energy utilization equipment in industrial production. According to the type of heat source, melting furnac...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27D1/00F27D1/04C04B28/02B28B1/52B28C5/40
CPCF27D1/0033F27D1/0043F27D1/042C04B28/02B28B1/52B28B1/525B28C5/402F27D2001/0063C04B14/06C04B14/02C04B14/386C04B14/04C04B24/2611C04B24/36C04B24/34C04B24/2682C04B24/08
Inventor 周文平
Owner BENGBU LONGHUA DIE CASTING MACHINE CO LTD
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