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Section bar automation production line

An automated production line and profile technology, applied in chemical instruments and methods, cleaning methods and utensils, cleaning methods using liquids, etc., can solve the inability to realize automatic production of profile cleaning processes, large storage areas for semi-finished profiles, discontinuity of production lines, etc. problems, achieve the effect of realizing unmanned and dust-free operation, improving production continuity, reducing handling time and storage space

Active Publication Date: 2018-11-16
佛山博睿荣创智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the traditional profile cleaning station, the profiles are generally manually placed into the pickling pool / alkali pool and the neutralizing liquid pool / water pool for cleaning, and the profiles are manually removed, and mechanical equipment is also used for handling. The mechanical structure includes By lifting up and down and moving horizontally and immersing in the loading frame of the cleaning pool, but when in use, it is still necessary to manually move the profile into or out of the loading frame, and it is still impossible to realize the automatic production of the profile cleaning process, and the profile cleaning station cannot be integrated with the The organic combination of the former station or the latter station realizes the automation of the entire production line of profiles, which consumes a lot of manpower and material resources. The discontinuity of the production line also leads to problems such as large storage area for storing semi-finished profiles and long production cycle.

Method used

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  • Section bar automation production line
  • Section bar automation production line
  • Section bar automation production line

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] An automatic profile production line, comprising a forming station 5, a surface brightening station 6, a cleaning station 7 and a packaging station 8 arranged in sequence, and the profiles formed by the forming station 5 pass through the surface brightening station 6 continuously , cleaning station 7 and packaging station 8; between each station, the continuous passage of profiles is usually achieved by setting a conveying and transferring mechanism; such a conveying and transferring mechanism has many technical solutions in the prior art, and will not be described here Discussion; in this embodiment, the cleaning station 7 includes a feeding area 1, a cleaning tank 2, a discharging area 3, and a conveying mechanism for obliquely taking the profile away from the liquid surface of the cleaning tank 2; the conveying mechanism It is a structure used to make the profiles pass through the feeding area 1, the cleaning pool 2 and the discharging area 3 sequentially along the sm...

Embodiment 2

[0051] An automatic profile production line for producing galvanized steel pipes, comprising a forming station 5, a surface brightening treatment station 6, a cleaning station 7, a surface coloring treatment station 9 and a packaging station 8 arranged in sequence. If the steel pipe is a seamless pipe, the forming station 5 adopts hot rolling or cold rolling to make the seamless steel pipe; if the steel pipe is a welded pipe, the forming station 5 can use straight seam welding or spiral welding to make the welded pipe. The formed steel pipe enters the stress relief station and heat treatment is used to eliminate the residual stress in the steel pipe and prolong its service life.

[0052] Surface brightening station 6 includes grinding and polishing stations. Grinding and polishing of steel pipes can be done with grinding wheels or shot peening to improve the fatigue strength, wear resistance and roughness of aluminum alloy pipes.

[0053] A cutting station can be set between t...

Embodiment 3

[0059] The conveying mechanism of the cleaning station 7 includes a first boom 31 and a second boom 32 arranged side by side, and a transmission mechanism 33 for driving the two booms through the feeding area 1, the cleaning pool 2 and the discharging area 3 in sequence; The two booms are suspended above the feeding area 1, the cleaning pool 2 and the discharging area 3, the upper ends are respectively connected to the transmission mechanism 33, and the lower ends are freely extended downwards and are respectively provided with a clamping mechanism 34 for clamping profiles, The middle part is provided with a length adjusting mechanism 35 respectively. The clamping mechanism 34 can be used as the feeding mechanism in front of the cleaning station 7 and the discharging mechanism behind it, without additional components.

[0060] After the profile is clamped by the two booms, the relative distance between the two booms and the cleaning tank is realized through the length adjustme...

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Abstract

The invention discloses a section bar automation production line. The section bar automation production line comprises a molding station, a surface-gloss treatment station, a cleaning station and a packaging station. and the section bar of the molding station passes through the surface-gloss treatment station, the cleaning station and the packaging station. the cleaning station comprises a charging zone, a cleaning pool, a discharging zone and a conveying mechanism for inclined drawing of the section bar away from the liquid surface of a cleaning pool which are arranged in order; and the conveying mechanism is used for passing the section bar through the charging zone, the cleaning pool, and the discharging zone in order along a unsmooth curve path. The section bar automation production line realizes full automation and continuous operation for section bar production, labor cost is greatly reduced, and section bar carrying time and storage space can be reduced.

Description

technical field [0001] The invention relates to the field of profile production, in particular to an automatic production line for profile. Background technique [0002] In the current profile production process, processes such as molding, surface brightening treatment, surface coloring treatment and packaging can basically realize automatic production. After the profile is formed and the surface is brightened, oil and dust remain on the surface. Before surface coloring or finished product packaging, the oil and dust on the surface of the profile need to be cleaned. However, in the traditional profile cleaning station, the profiles are generally manually placed into the pickling pool / alkali pool and the neutralizing liquid pool / water pool for cleaning, and the profiles are manually removed, and mechanical equipment is also used for handling. The mechanical structure includes By lifting up and down and moving horizontally and immersing in the loading frame of the cleaning po...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/00B08B3/04B08B13/00
CPCB08B3/04B08B13/00B21C37/00Y02P90/02
Inventor 胡建德
Owner 佛山博睿荣创智能科技有限公司
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