Manufacturing technology for autoclaving-free pole

A production process and technology without steam curing, which is applied in the direction of manufacturing tools, reinforced molding, ceramic molding machines, etc., can solve the problems of concrete performance impact of electric poles, increase the production links of electric poles, shorten the time of formwork removal, etc., and achieve the change of high energy consumption History, beautiful appearance, and the effect of reducing production costs

Inactive Publication Date: 2018-11-30
泰州桓通管业有限公司
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  • Abstract
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AI Technical Summary

Problems solved by technology

During the whole pole production process, in order to improve the early strength of poles, shorten the time of demolding and improve work efficiency, steam curing is required, and water curing is carried out after demoulding. The steam curing process consumes a lot of energy, which not only increases the production of poles links, but also have an impact on the concrete performance of the pole

Method used

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  • Manufacturing technology for autoclaving-free pole

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Embodiment Construction

[0025] Referring to the accompanying drawings, a steam-free curing pole production process, the specific processing steps are as follows: the first step: prestressed steel bars and rebar processing: prestressed steel bars and rebars are cut on a high-precision fixed-length cutting machine, respectively. Upsetting, the strength loss of upsetting is not more than 10%;

[0026] Step 2: Reinforcement skeleton production: the above prestressed rebar is the main rebar, the rebar is the hoop rebar, the main rebar and the hoop rebar are manually bound, and then manually welded. The tensile strength and yield strength of the welding point shall not be lower than 95% of the strength of the main reinforcement and the circumferential reinforcement, and the depth of the welding point shall not be greater than 1mm.

[0027] Step 3: Making the concrete mix:

[0028] Concrete mixture includes cement, sand, stone, superplasticizer, drinking water;

[0029] (1) Preparation of sand and stone: ...

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Abstract

The invention provides a manufacturing technology for an autoclaving-free pole. The specific machining technology comprises the following steps that one, prestressed steel bars and screw-thread steelare machined; two, a steel bar framework is manufactured; three, a concrete mixture is manufactured; four, mold closing and formation of the autoclaving-free pole are conducted; five, natural curing is conducted; six, mold removing is conducted; and seven, finished product inspection is conducted. The manufacturing technology for the autoclaving-free pole has the beneficial effects that by means of improvement of raw material quality, optimization of mixing proportion and adoption of an efficient water reducing agent, a large amount of energy consumption is saved on the premise that physical and mechanical properties, durability and production time of the pole are guaranteed; a cost ranging from 30 rmb to 60 rmb can be saved by each pole; production cost is reduced greatly; the history ofhigh energy consumption of the pole is changed completely; a novel breakthrough of the pole is achieved; the concrete of the autoclaving-free pole is high in durability such as chloride corrosion resistance property, freezing resistance and the like and high in latter strength; a strength loss of 17% of steam curing is avoided; the autoclaving-free pole is artistic in appearance; a non-pulp-pouring technology is adopted; meanwhile, numerous troubles of the remaining pulp are avoided; and the manufacturing technology is environmentally friendly.

Description

technical field [0001] The invention relates to the technical field of electric pole production technology, in particular to the production technology of a steam-free electric pole. Background technique [0002] The production process of poles includes steel frame forming, concrete mixing, mold clamping, centrifugal forming, steam curing, mold removal, finished product inspection and other production processes. In the whole process of pole production, in order to improve the early strength of poles, shorten the demoulding time and improve work efficiency, steam curing is required, and water curing is carried out after demoulding. The steam curing process consumes a lot of energy, which not only increases the production of poles It also affects the concrete performance of the pole. It can be seen that how to effectively reduce energy consumption and reduce carbon emissions in the production process of poles on the basis of ensuring and improving pole performance and template...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B21/60B28B21/30B28B21/90
CPCB28B21/30B28B21/60B28B21/90
Inventor 张和干洪阳洪庆海
Owner 泰州桓通管业有限公司
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