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A permanent magnet synchronous hub motor for electric vehicles and an electric vehicle for application thereof

A wheel hub motor and permanent magnet synchronous technology, which is applied in the field of electric vehicles, can solve the problems of reduction, increase in the size of the adaptive wheel hub, and increase in the weight of the wheel hub, so as to achieve the effects of reducing manufacturing costs, reducing material consumption, and overcoming limitations

Pending Publication Date: 2018-12-14
WUXI SINE POWER TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, there are also some technical proposals to reduce the thickness of the permanent magnetic steel to try to reduce the cost of materials. For example, the utility model patent with the authorized announcement number CN206807248U discloses an electric wheel hub motor. The inner diameter of the stator core is 214-234mm, and the stator The outer diameter of the iron core is 250mm, the axial thickness of the stator iron core is 18-23mm, and the thickness of the permanent magnet is 2-3mm. By increasing the outer diameter and inner diameter of the stator iron core, the axial thickness of the stator iron core can be reduced , and then reduce the amount of copper windings, while also reducing the thickness of the permanent magnets, as described in paragraph [0006] of the patent specification, this technical solution unilaterally reduces the thickness of copper windings and permanent magnets, which of course will cause motor However, due to the significant increase in the inner and outer diameters of the stator core and the significant reduction in weight, it can make up for the loss of motor performance; however, this technical solution will be different from the existing The adaptability of the size of the wheel hub in the technology is greatly limited, and the required size of the adapted wheel hub is also significantly increased, resulting in an increase in the weight of the wheel hub, which in turn brings new cost burdens and the work efficiency of the corresponding final application of electric vehicles
[0005] Another example is that the invention patent with publication number CN104753302A discloses a low-cost permanent magnet brushless DC motor for electric vehicles, which reduces the consumption of permanent magnet steel by arranging convex soft iron to make false poles, but the motor on the other hand Virtually sacrifices torque performance

Method used

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  • A permanent magnet synchronous hub motor for electric vehicles and an electric vehicle for application thereof
  • A permanent magnet synchronous hub motor for electric vehicles and an electric vehicle for application thereof
  • A permanent magnet synchronous hub motor for electric vehicles and an electric vehicle for application thereof

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Embodiment 1

[0032] See figure 1 The shown permanent magnet synchronous hub motor 100 includes a stator assembly 20 integrally connected with the motor shaft 10, a permanent magnet outer rotor connected integrally with the electric wheel hub 30, magnetically coupled with the stator assembly 20 and coaxially output Assemblies 40, the front end cover 50 and the rear end cover 60 which are relatively rotatably installed at both ends of the motor shaft through installation bearings, and the Hall assembly for electrical connection with the electric vehicle controller, please refer to figure 2 , image 3 , Figure 4 and Figure 5 As shown, the stator assembly 20 includes a stator core 21 formed by laminating several stator punches. The stator core 21 has a plurality of winding slots 22, and the stator windings located in the winding slots 22; the permanent magnet outer rotor assembly 40 includes The yoke ring 41 and a number of permanent magnetic steels 42 arranged at fixed intervals on the ...

Embodiment 2

[0043] The remaining technical solutions of this embodiment 2 are the same as those of embodiment 1, the only difference being that in this embodiment 2, the outer diameter of the stator core is 208 mm; the number of winding slots is 54, and the inner diameter of the yoke ring is 213 mm; The number of permanent magnets is 60 pieces, which is a 60-pole magnetic pole structure; the thickness of the permanent magnets is 1.6mm, the radius is 8.889mm, and the aspect ratio is 0.18.

Embodiment 3

[0045] The remaining technical solutions of this embodiment 3 are the same as those of embodiment 1, the only difference being: in this embodiment 3, the outer diameter of the stator core is 215 mm; the number of winding slots is 54, and the inner diameter of the yoke ring is 213 mm; The number of permanent magnets is 60 pieces, that is, a 60-pole magnetic pole structure; the thickness of the permanent magnets is 1.5mm, the radius is 7.895mm, and the aspect ratio is 0.19.

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Abstract

The invention discloses a permanent magnet synchronous hub motor for an electric vehicle and an electric vehicle used for the same, includes a stator assembly integrally connected to a motor shaft, apermanent magnet outer rotor assembly integrally connected with the hub of the electric vehicle, magnetically coupled with the stator assembly and coaxially outputted, the stator assembly comprising astator iron core stacked by a plurality of stator punches, the stator iron core having a plurality of winding slots and a stator winding located in the winding slot; The permanent magnet outer rotorassembly comprises a yoke ring and a plurality of permanent magnet steels fixedly spaced on the inner side of the yoke ring, wherein the aspect ratio range of the permanent magnet steels is 0.18-0.2;The invention realizes that the motor itself and the related performance of the electric vehicle are not negatively affected on the basis of lower permanent magnet steel thickness through special design.

Description

technical field [0001] The invention belongs to the field of electric vehicles, and in particular relates to a permanent magnet synchronous hub motor for an electric vehicle, and also relates to an electric vehicle to which the permanent magnet synchronous hub motor is applied. Background technique [0002] In the field of electric vehicles, permanent magnet synchronous hub motors are usually used as the driving power source of the electric hub. Permanent magnet steel is an important part of permanent magnet synchronous hub motor. The thickness (length) L of the permanent magnet steel in the direction of magnetization and the equivalent radius of the area perpendicular to the direction of magnetization are radius R. Generally, the permanent magnet The ratio L / R of the thickness L of the steel to the radius R is called the aspect ratio of the permanent magnet steel. [0003] In the prior art, it has been verified through a large number of experimental studies and analysis th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K1/27H02K1/16H02K21/24B60K7/00
CPCH02K1/165H02K1/2786H02K21/24B60K7/0007H02K2213/03Y02T10/64
Inventor 李玉刚刘亚军卜言柱胡宜豹王伟王庆
Owner WUXI SINE POWER TECH CO LTD