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Machining method of split sleeve

A technology of a slotted bushing and a processing method, which is applied in the processing field of slotted bushings, can solve the problems of strong adhesion, difficulty in success, and the loss of dry film lubricant, and achieves the effect of prolonging the service life and improving the safety.

Active Publication Date: 2019-01-01
宗仁斌
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 2. In addition, the cold extrusion specification stipulates that the required material thickness of the stainless steel slotted bushing plate will be different from the factory state and thickness of the plate purchased in the actual market;
[0006] 3. It is not clear that the cold extrusion strengthening process specification requires that the coating thickness should not exceed 0.015mm, the adhesion is strong, and it cannot fall off during extrusion, etc.
[0007] 4. There is no arrangement for heat treatment of stainless steel plates that have not been heat-treated before leaving the factory, and there is no need to arrange a process for adjusting the thickness; there is no arrangement for the process of increasing the strength of the slotted bush after forming; and there is no arrangement for improving the adhesion of the coated dry film lubricant In addition to pickling the board, sandblasting, cleaning with pure water, surface treatment of the coated board, and drying and curing of the dry film lubricant are required; the dry film lubricant is applied after simple cleaning or pickling
Therefore, the adhesion performance of the dry film lubricant is also poor, and the dry film lubricant falls off when squeezed
[0008] 5. The second is to adopt simple sheet metal forming process, adopt multiple stamping, bending, or adopt three-roll rolling process, which is difficult to succeed, and other reasons have made it impossible to achieve localization so far

Method used

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  • Machining method of split sleeve
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0100] Figure 1-6 As shown in the figure, it is a slotted liner for cold extrusion hole reinforcement

[0101] Production specification code CBS-8-3-N-16F, suitable for initial hole diameter of 0.283-0.286In (7.1882-7.2644mm), length of 1In (25.4 mm) slotted bushing for extruding reinforced fastener holes 5 / Take 16 In (7.9375 mm) as an example and include the following steps: According to the requirements of the cold extrusion specification, use a 1Cr17Ni7 high-strength stainless steel sheet with a thickness of 0.008 In. (0.2mm); Cut into strips. Before sample layout, calculate the blanking size of the casing according to the average value of the minimum and maximum diameters of the initial hole diameter before pressing. The expanded width is 21.78mm, and the length is 1In (25.4mm) plus the width of flange 7, which is about 27.4mm. When laying out samples, make the length axis of the stainless steel slit bushing consistent with the length direction of the stainless steel p...

Embodiment 2

[0103] The production specification code CBS-12-0-N-24F is suitable for the initial hole diameter of 0.359-0.362 In (9.119-9, 1948mm), and the length of 1-7 / 16In (36.5mm). The slotted bush is used for extruding strong fasteners The fastener hole with a hole diameter of 3 / 8 (9.525mm) is taken as an example and the steps are as follows: According to the specification requirements, choose to use a 301 high-strength stainless steel sheet with a thickness of 0.01In (0. 25mm). The 301 stainless steel sheet has been heat-treated at the factory, and the thickness meets the requirements, so it is directly cut into strips. Before layout, calculate the blanking size of the casing according to the average value of the minimum and maximum diameters of the initial hole diameter before extrusion. The expanded width is 27.602mm, and the length is 1-7 / 16 In (36.5mm plus flange width about 38mm); layout Make the length axis of the stainless steel slit bushing consistent with the length directio...

Embodiment 3

[0105] The production specification code CBS-14-1-N-32F is applicable to the initial hole diameter of 0.437-0.440In (11.0998-11,176mm) and the length of 2 In (50.8mm). The 64 In (11.509 mm) hole is taken as an example and the steps are as follows: According to the specification requirements, choose to use a 0.01 In (0.25mm) 301 high-strength stainless steel sheet. The 301 stainless steel sheet has been heat-treated at the factory, and the thickness meets the requirements, so it is directly cut into strips. Before sample layout, calculate the blanking size of the casing according to the average value of the minimum and maximum diameters of the initial hole before extrusion. The expanded width is 33.57mm, and the length is 2In (50.8mm plus flange 7, the width is about 52mm); the stainless steel is slit during sample layout. The length of the bushing is axially aligned with the length of the stainless steel plate / coil. Before the stainless steel sheet is coated with dry film lub...

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Abstract

The invention relates to the technical field of improvement of the strength of aircraft or high-speed locomotive structural fastener connecting holes and specifically relates to a method for intensifying the strength of an aircraft or high-speed locomotive structural fastener connecting hole in an extruding mode, in particular to a machining method of a split sleeve. The method comprises the following steps that raw materials are selected according to specification requirements of the required stainless steel split sleeve, wherein the raw materials are hard stainless steel plates which are subjected to no heat treatment when leave a factory; and the raw materials are subjected to annealing heat treatment and then subjected to rolling depression and leveled on a roller press according to needs, the thickness is adjusted, and after calculation and blank layout are completed, the raw materials are cut into bar-shaped to-be-machined raw materials. According to the machining method of the split sleeve, heat treatment is adopted for the excessively thicker stainless steel plates subjected to no heat treatment, firstly the thickness is adjusted, then punching blanking and bending and rounding linkage forming reinforcing are performed, and the problem that high-strength stainless steel sheets are difficult to form is solved in the mode that the thickness of the stainless steel plates subjected to heat treatment is adjusted firstly, and then punching blanking and bending and rounding linkage forming reinforcing are performed.

Description

technical field [0001] The invention relates to a technical field capable of improving the strength of connecting holes of structural fasteners of aircraft or high-speed locomotives, in particular to the use of bush extrusion to strengthen the strength of connecting holes of structural fasteners of aircraft or high-speed locomotives, and in particular to a slotted bushing processing method. Background technique [0002] At present, some people in China are trying to localize the stainless steel slotted bushing for cold extrusion hole strengthening, but they have not succeeded. In addition to the reasons that there are more than 400 kinds of stainless steel slotted bushes in metric and imperial specifications and the diameter and length are too small to be processed, it is also because there is no real understanding of the cold extrusion process principle and strict technical requirements. For example, cold extrusion is in a serious process. under profit conditions. It is r...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 宗桂生
Owner 宗仁斌
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