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Titanium alloy structural part and laser melting deposition forming method thereof

A laser melting deposition, titanium alloy technology, applied in the field of additive manufacturing, can solve problems such as inability to divide into multiple small-sized structures, difficult performance consistency control, increased production and turnover cycles, etc., to avoid and serious cracking risks. , The effect of eliminating the risk of serious cracking and shortening the forming cycle

Active Publication Date: 2019-01-25
CAPITAL AEROSPACE MACHINERY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, due to the point-by-point, line-by-surface processing characteristics, large-scale structural parts (the envelope size of at least one side in the laser melting deposition forming plane is greater than 1000mm) are extremely serious in the thermal stress accumulation during the laser melting deposition manufacturing process, which can easily lead to serious damage to the product. deformation crack failure
[0004] At present, the main solution to this type of problem is to first discretize the scale of the large structure, disassemble it into multiple small-scale structures, and then process and manufacture them one by one, and finally realize the interconnection of multiple small-scale structures through the laser melting deposition process. , this kind of scheme can effectively solve the above problems, but it still faces the difficulty of controlling the consistency of the organization and performance of the two connected small-sized structural substrates and the interconnection area, special tooling such as clamping and positioning are required during the interconnection process, and various parts before interconnection After the small-sized structure is formed by laser melting deposition, it must be interspersed with many times of machining, the process is complicated and cumbersome, and the production and turnover cycle are significantly increased.
In addition, the overall structure of many large titanium alloys has almost no obvious transition structure, and cannot be divided into multiple small-scale structures

Method used

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  • Titanium alloy structural part and laser melting deposition forming method thereof
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Embodiment 1

[0054] Such as figure 1 As shown, the present embodiment provides a titanium alloy structural member with a variable cross-section and special-shaped structure, the maximum dimension of which is 1500mm in one direction on the X-Y plane, and the maximum height (Z direction) is 1000mm, and its forming method includes:

[0055] Step 1: According to the size and structure of the titanium alloy structural part, determine the crack-prone area of ​​the titanium alloy component, wherein the junction of the small end B of the titanium alloy structural part and the substrate A is the first crack-prone area 1, and the envelope Area C with a size ≥ 1000mm is the second easy-to-crack area 2;

[0056] Step 2: Use vacuum-dried TC11 titanium alloy powder with a particle size of 75-185 μm to obtain titanium alloy structural parts by laser melting deposition forming method, wherein:

[0057] Dry in the temperature range of 155°C for 3 hours during vacuum drying;

[0058] When forming the crac...

Embodiment 2

[0063] Such as figure 2 As shown, this embodiment provides a typical large-scale titanium alloy main load-bearing structure of a launch vehicle, which includes substructures A and B, the forming directions of substructure A and substructure B are perpendicular to each other, and substructure A is formed along the deposition direction of A The maximum size on the X-Y plane is 1500mm, and the maximum height (Z direction) is 1000mm. When the substructure B is formed along the B deposition direction, the maximum size on the X-Y plane is 600mm, and the maximum height (Z direction) is 300mm. The forming method includes :

[0064] Step 1: According to the size and structure of the titanium alloy structural part, determine the crack-prone area of ​​the titanium alloy component, wherein the joint part of the substructure A and substructure B of the titanium alloy structural part is the first crack-prone area 1, which is is the boundary area between two different forming directions, A...

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Abstract

The invention belongs to the technical field of additive manufacturing and relates to a titanium alloy structural part and a laser melting deposition forming method thereof. The method includes steps:determining prone-to-crack areas of the titanium alloy structural part according to the size and structure of the titanium alloy structural part; adopting the laser melting deposition forming methodfor acquiring the titanium alloy structural part, wherein the grain morphology is controlled to be isometric crystal in forming of the prone-to-crack areas, and the grain morphology is controlled to be columnar crystal in forming of other areas. Deposited plasticity and ductility of the prone-to-crack areas are improved, serious cracking risks in a forming process of the titanium alloy structuralpart are effectively avoided and eliminated, and high forming efficiency is guaranteed. Compared with the prior art, the titanium alloy structural part and the laser melting deposition forming methodthereof have advantages that an interconnection process is avoided, special fixtures for clamping, positioning and the like are avoided, repeated machining before interconnection of small-size structures is avoided, once integral quick manufacturing of the titanium alloy structural part can be realized, and a forming period is remarkably shortened.

Description

technical field [0001] The invention relates to a titanium alloy structural part and a laser melting deposition forming method thereof, belonging to the technical field of additive manufacturing. Background technique [0002] At present, the processing technology of large-scale titanium alloy main load-bearing structural parts of my country's Long March series of launch vehicles adopts forging / machining methods, and it is generally faced with various manufacturing processes such as vacuum melting and casting of large-scale titanium alloy ingots, preparation of large-scale forging billets, and processing of large-scale forging molds. The complex process, large machining allowance, extremely low material utilization rate (generally less than 5-10%), long CNC machining cycle and other outstanding problems have gradually made it difficult to meet the high performance and high Reliability manufacturing needs. Laser melting deposition technology, using alloy powder as raw material,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/105C23C24/10B33Y10/00B33Y80/00
CPCC23C24/103B33Y10/00B33Y80/00B22F10/00B22F10/38B22F10/25B22F10/34B22F10/64B22F10/36Y02P10/25
Inventor 周庆军严振宇马存强宋全王国庆陈靖赵衍华刘宪力侯谊飞薛青姚辉黑艳颖田彩兰何京文孙超葛佳郑骥陈缇萦
Owner CAPITAL AEROSPACE MACHINERY
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