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Production method of low carbide mesh grade GCr15 bearing round steel

A production method and carbide technology, applied in furnace types, furnaces, heat treatment furnaces, etc., can solve the problems of carbide network easily exceeding the standard, carbides cannot be fully melted and diffused, etc., to eliminate central defects and reduce carbide belts. state level, good effect

Active Publication Date: 2019-01-25
SHIJIAZHUANG IRON & STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] At present, domestic large-scale iron and steel enterprises that produce bearing steel all use arc-shaped continuous casting machines to produce continuous casting slabs, and there are continuous casting defects such as looseness and shrinkage cavities in the center of the slabs, and the carbides in the central parts of the slabs cannot be fully heated during the heating process. The melting, diffusion, and rolling of round steel (specification ≤ φ30mm), the carbide network in the center is easy to exceed the standard

Method used

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  • Production method of low carbide mesh grade GCr15 bearing round steel
  • Production method of low carbide mesh grade GCr15 bearing round steel
  • Production method of low carbide mesh grade GCr15 bearing round steel

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Effect test

Embodiment 1

[0027] Embodiment 1: The production method of the low carbide mesh grade GCr15 bearing round steel is specifically as follows.

[0028] The cross-sectional size of the continuous casting slab is 300mm*360mm, and it is sent into the furnace by a heat-retaining car at a temperature of 500°C. It is heated by a walking heating furnace, and the heating time is 5 hours at the high temperature section of 1250°C. The continuous casting slab is rolled into a 150mm*142mm cross-section open billet with a compression ratio of 5.1. The open billet is slowly cooled to room temperature and then enters the heating furnace for heating. During the heating process, the heating time is 2.5 hours at the high temperature section of 1250°C. Rolling φ30mm steel with a compression ratio of 30 and a final rolling temperature of 920°C; after rolling, water-piercing quick cooling is performed online, the water pressure is 1.5MPa during the water-piercing process, and the maximum temperature after water-pi...

Embodiment 2

[0029] Embodiment 2: The production method of this low-carbide reticular grade GCr15 bearing round steel is specifically described as follows.

[0030] The continuous casting slab is produced by an arc-shaped continuous casting machine. The cross-sectional size of the slab is 300mm*360mm. 6 hours. The continuous casting slab is rolled into a 150mm*150mm cross-section open billet with a compression ratio of 4.8. The open billet is slowly cooled to room temperature and then enters the heating furnace for heating. During the heating process, the heating time is 3 hours at the high temperature section of 1230°C. Rolling φ28mm steel with a compression ratio of 36.5 and a final rolling temperature of 930°C; water piercing and rapid cooling are performed online after rolling, the water pressure during water piercing is 1.6MPa, and the maximum temperature of redness after water piercing is 540°C. GCr15 bearing steel produced by this process, figure 2 As shown, its longitudinal sect...

Embodiment 3

[0031] Embodiment 3: The production method of the low carbide mesh grade GCr15 bearing round steel is specifically as follows.

[0032] The continuous casting slab is produced by an arc-shaped continuous casting machine. The cross-sectional size of the slab is 300mm*360mm. It is sent into the furnace by a heat preservation car. The temperature of the furnace is 530°C. 6 hours. The continuous casting slab is rolled into a 150mm*160mm section open billet with a compression ratio of 4.5. The open billet is slowly cooled to room temperature and then enters the heating furnace for heating. During the heating process, the heating time is 2 hours at the high temperature section of 1220°C. Rolling φ25mm steel, the compression ratio is 48.9, and the final rolling temperature is 900°C; after rolling, water-piercing quick cooling is carried out online. GCr15 bearing steel produced by this process, image 3 As shown, its longitudinal section and cross-section mesh grades are 2 and 2.5 r...

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Abstract

The invention discloses a production method of a low carbide mesh grade GCr15 bearing round steel. The production method comprises steps of (1) putting a continuous casting billet in a furnace and heating, wherein the continuous casting billet is heated for 5-7 hours at 1200 EDG C and more, and rolling the continuous casting billet to obtain a billet with compression ratio greater than or equal to4.5; (2) putting the billet into the furnace and heating, wherein the billet is heated for 2-3 hours at 1200 DEG C or more, then rolling the billet into round steel; and (3) rapidly cooling the rolled round steel, then raising temperature to less than or equal to 550 DEG C. According to the method, the continuous casting billet is rolled into billet, so that center defects of the casting billet are overcome; heating twice ensures that the carbide is melted and diffuses completely; rapid cooling inhibits mesh carbide from precipitating, reducing the carbide mesh level effectively. The production method has the characteristics of simple process and good effect, effectively reduces the carbide mesh level, improves product quality and prolongs the service life of prepared bearings.

Description

technical field [0001] The invention relates to a production method of round steel, in particular to a production method of low carbide mesh grade GCr15 bearing round steel. Background technique [0002] Bearing is an important part of mechanical equipment. Its main function is to support the rotating shaft or other moving bodies, guide the rotation or movement and bear the load transmitted by the shaft or parts on the shaft. Internationally known as the "heart of industry", bearings are the indispensable "joints" of mechanical equipment and have played an important role in the construction of the national economy. [0003] The contact area between the bearing rolling body and the raceway of the ring is very small, so that the contact pressure stress can be as high as 3000-5000MPa, and the cycle force can reach tens of thousands of times per minute, so the working conditions of the bearing are extremely harsh. When the ball is rotating, it is also subjected to additional lo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D8/00C21D9/00B21B37/74
CPCB21B37/74C21D8/005C21D9/0068
Inventor 李双居赵瑞华李秀查郭晓霞席军良戴观文胡云生华祺年秦晓光王昊张志旺周玉鹏
Owner SHIJIAZHUANG IRON & STEEL
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