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Production method of low carbon compound mesh grade gcr15 bearing round steel

A production method and carbide technology, applied in furnaces, heat treatment equipment, manufacturing tools, etc., can solve the problems of carbide network easily exceeding the standard, carbides cannot be fully melted and diffused, etc., to eliminate central defects and reduce carbide belts. state level, good effect

Active Publication Date: 2020-06-16
SHIJIAZHUANG IRON & STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] At present, domestic large-scale iron and steel enterprises that produce bearing steel all use arc-shaped continuous casting machines to produce continuous casting slabs, and there are continuous casting defects such as looseness and shrinkage cavities in the center of the slabs, and the carbides in the central parts of the slabs cannot be fully heated during the heating process. The melting, diffusion, and rolling of round steel (specification ≤ φ30mm), the carbide network in the center is easy to exceed the standard

Method used

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  • Production method of low carbon compound mesh grade gcr15 bearing round steel
  • Production method of low carbon compound mesh grade gcr15 bearing round steel
  • Production method of low carbon compound mesh grade gcr15 bearing round steel

Examples

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Comparison scheme
Effect test

Embodiment 1

[0027] Example 1: The production method of the low-carbide mesh grade GCr15 bearing round steel is specifically as follows.

[0028] The continuous casting billet has a cross-sectional dimension of 300mm*360mm, which is fed into the furnace by heating from a holding car, the furnace temperature is 500°C, and a walking heating furnace is used for heating, and the heating time is 5 hours at a high temperature section of 1250°C. The continuous casting billet is rolled into a 150mm*142mm cross-section square billet with a compression ratio of 5.1. The billet is slowly cooled to room temperature and then enters the heating furnace for heating. During the heating process, the 1250°C high temperature section heating time is 2.5 hours. Rolling φ30mm steel, the compression ratio is 30, and the final rolling temperature is 920℃; after rolling, fast cooling is carried out through water penetration, the water pressure during the water penetration is 1.5MPa, and the maximum temperature of redn...

Embodiment 2

[0029] Embodiment 2: The production method of this low-carbide mesh grade GCr15 bearing round steel is specifically as follows.

[0030] The continuous casting billet is produced by an arc continuous casting machine. The billet section size is 300mm*360mm. It is fed into the furnace by holding car heat, and the furnace temperature is 520℃. It is heated by a walking heating furnace. The heating time is 1220℃. 6 hours. The continuous casting billet is rolled into a 150mm*150mm cross-section square billet with a compression ratio of 4.8. The billet is slowly cooled to room temperature and then enters the heating furnace for heating. During the heating process, the 1230°C high temperature section heating time is 3 hours. Rolling φ28mm steel, the compression ratio is 36.5, and the final rolling temperature is 930℃; after rolling, rapid cooling is carried out through water penetration, the water pressure is 1.6MPa during water penetration, and the highest temperature of redness after p...

Embodiment 3

[0031] Embodiment 3: The production method of the low-carbide network grade GCr15 bearing round steel is specifically as follows.

[0032] The continuous casting billet is produced by an arc continuous casting machine. The billet section size is 300mm*360mm. It is fed into the furnace by holding car heat, and the furnace temperature is 530°C. It is heated by a walking heating furnace, and the heating time is 1200°C in the high temperature section. 6 hours. The continuous casting billet is rolled into a 150mm*160mm cross-section square billet with a compression ratio of 4.5. The billet is slowly cooled to room temperature and then enters the heating furnace for heating. During the heating process, the 1220°C high temperature section heating time is 2 hours. Rolling φ25mm steel, the compression ratio is 48.9, the final rolling temperature is 900℃; after rolling, rapid cooling is carried out through water penetration, the water pressure is 1.4MPa during water penetration, and the hi...

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Abstract

The invention discloses a production method of low carbide reticular grade GCr15 bearing round steel. The method and process are as follows: (1) The continuous casting slab is heated in a furnace, and the heating time in the high temperature section of 1200°C and above is 5-5 7h; then the continuous casting billet is rolled into an open billet with a compression ratio ≥ 4.5; (2) the open billet is heated in the furnace, and the heating time is 2 to 3 hours in the high temperature section of 1200°C or above during the heating process; then rolling Made into round steel; (3) The round steel is rapidly cooled after rolling, and the maximum temperature of turning red after cooling is ≤550°C. The method rolls the continuous casting slab into an open billet to eliminate the central defect of the casting slab; adopts two heating processes to ensure that the carbides are fully melted and diffused; suppresses the precipitation of network carbides through rapid cooling; thereby effectively reducing The purpose of the carbide mesh level is that it has the characteristics of simple process and good effect, which can effectively reduce the carbide mesh level of the product, improve product quality, and increase the life of the bearing made.

Description

Technical field [0001] The invention relates to a production method of round steel, in particular to a production method of low-carbide network grade GCr15 bearing round steel. Background technique [0002] Bearing is a pivotal component in mechanical equipment. Its main function is to support a rotating shaft or other moving bodies, guide rotation or movement and bear the load transmitted by the shaft or parts on the shaft. Bearings are known as the "heart of industry" in the world, they are the indispensable "joints" of mechanical equipment and play an important role in the construction of the national economy. [0003] The contact area between the rolling elements of the bearing and the raceway of the ring is very small, so that the contact pressure stress can be as high as 3000-5000MPa, and the cycle force can reach tens of thousands of times per minute, so the working conditions of the bearing are extremely harsh. The ball is also subject to additional load caused by centrifu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D8/00C21D9/00B21B37/74
CPCB21B37/74C21D8/005C21D9/0068
Inventor 李双居赵瑞华李秀查郭晓霞席军良戴观文胡云生华祺年秦晓光王昊张志旺周玉鹏
Owner SHIJIAZHUANG IRON & STEEL
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