Material for high-performance TBM cutter disc residue scraping plate and preparation method thereof
A slag scraper and high-performance technology, applied in the field of high-performance TBM cutter head slag scraper materials and their preparation, can solve problems such as equipment life, uneven quality, and slag scraper wear that affect construction efficiency, and achieve good Effects of impact toughness, hardenability improvement, and temper brittleness reduction
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Embodiment 1
[0039] A high-performance TBM cutter head scraper material, expressed in weight percent, the chemical composition of the high-performance TBM cutter head scraper material is as follows: C is 0.39%, Si is 0.94%, Mn is 1.15%, Cr is 1.94%, Mo is 0.70%, the total content of P and S is ≤0.04%, and the balance is Fe.
[0040] The preparation method of the material for the above-mentioned high-performance TBM cutter head slag scraping board comprises the following steps:
[0041] Step 1: Calculate the ratio of raw materials according to the weight percentage of the chemical components of the above-mentioned materials for the TBM cutter head and slag scraper; prepare pig iron, ferrochrome, ferromanganese and ferromolybdenum.
[0042] Step 2: Melting and casting:
[0043] 2a: Add fluorite, silicon-calcium alloy, pig iron and alloy raw materials (alloy raw materials are 20 steel and 20CrMo steel) into the intermediate frequency furnace, and heat until all the raw materials in the inter...
Embodiment 2
[0062] A high-performance TBM cutterhead scraper material, expressed in weight percent, the chemical composition of the high-performance TBM cutterhead scraper material is as follows: C is 0.42%, Si is 0.92%, Mn is 1.10%, Cr is 2.10%, Mo is 0.86%, the total content of P and S is ≤0.04%, and the balance is Fe.
[0063] The preparation method of the material for the above-mentioned high-performance TBM cutterhead slag scraping board comprises the following steps:
[0064] Step 1: Calculate the ratio of raw materials according to the weight percentage of the chemical components of the above-mentioned materials for the TBM cutter head and slag scraper; prepare pig iron, ferrochrome, ferromanganese and ferromolybdenum.
[0065] Step 2: Melting and casting:
[0066] 2a: Add fluorite, silicon-calcium alloy, pig iron and alloy raw materials (alloy raw materials are 20CrMo, 20 steel and 45 steel) into the intermediate frequency furnace, and heat until all the raw materials in the inte...
Embodiment 3
[0085] A high-performance TBM cutterhead scraper material, expressed in weight percent, the chemical composition of the high-performance TBM cutterhead scraper material is as follows: C is 0.45%, Si is 1.05%, Mn is 1.23%, Cr is 2.28%, Mo is 0.75%, the total content of P and S is ≤0.04%, and the balance is Fe.
[0086] The preparation method of the material for the above-mentioned high-performance TBM cutterhead slag scraping board comprises the following steps:
[0087] Step 1: Calculate the ratio of raw materials according to the weight percentage of the chemical components of the above-mentioned materials for the TBM cutter head and slag scraper; prepare pig iron, ferrochrome, ferromanganese and ferromolybdenum.
[0088] Step 2: Melting and casting:
[0089] 2a: Add fluorite, silicon-calcium alloy, pig iron and alloy raw materials (alloy raw materials are 20 steel and 20CrMo steel) into the intermediate frequency furnace, and heat until all the raw materials in the intermed...
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