Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Machining process method of large forge piece lifting hook

A processing technology and technology for large-scale forgings, applied in the processing technology field of large-scale forging hooks, can solve the problems of large machining allowance from forging blanks to finished products, affecting machining accuracy and surface quality, and insufficient overhang length of tool shank, etc. Ensure mechanical properties, improve appearance quality, and ensure the effect of internal and external quality

Active Publication Date: 2019-03-08
无锡市新华起重工具有限公司
View PDF6 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the machining allowance from the forging blank to the finished product is very large, and it is difficult to quickly remove the machining allowance by turning and milling alone. Moreover, due to the deep concave surface of the hook cavity, there will be tool interference and insufficient overhang length of the tool bar in traditional milling, because The maximum required extension length from the hook tip to the hook cavity is 800mm, which will affect the machining accuracy and surface quality due to the poor rigidity of the tool holder during machining

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Machining process method of large forge piece lifting hook
  • Machining process method of large forge piece lifting hook
  • Machining process method of large forge piece lifting hook

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0039] The present invention will be further described below in conjunction with specific drawings and embodiments.

[0040] like Figure 1-5 Shown, a kind of processing technology method of large forging hook, is characterized in that, comprises the following steps:

[0041] Step 1, material selection and cutting

[0042] DG20Mn, Q345qD, Q420qD, 35CrMo, 34CrNiMo, 34Cr2Ni2Mo or 30Cr2Ni2Mo (34CrNiMo6) high-quality alloy steel ingots are used for blanking;

[0043] Step 2. Forging

[0044] Control the total forging ratio of the steel ingot forging hook, heat the material in the heating furnace, after heating to the set temperature, put the hook body on the hydraulic hammer and large equipment to forge the hook body into a square, and the rod of the hook body is made of a manipulator Flip upsetting and pull out into a round shape, keep the final forging temperature of the workpiece, put it in a sandbox for heat preservation and slow cooling after forging;

[0045] Step 3, nor...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a machining process method of a large forge piece lifting hook. The machining process method comprises the following steps of 1, material selecting and blanking, 2, forging, 3,normalizing and high temperature tempering, 4, shell making, 5, thermal refining, 6, load testing, and 7, comprehensive inspecting and flaw detecting after load testing. The forge piece lifting hook prepared by the process can meet the overall load capacity and the internal quality of the lifting hook.

Description

technical field [0001] The invention relates to the field of aviation investment casting, in particular to a processing method for a large forging hook. Background technique [0002] The hook is one of the most common hoisting machinery spreaders, which is suspended on the wire rope of the hoisting mechanism by means of a pulley block. There are two types of hooks: single hook and double hook. The single hook is easy to manufacture, and the load that can be lifted is generally less than 80 tons. [0003] The development of large-scale high-strength alloy steel hook products is a large-scale lifting hook used in offshore engineering ships (such as large crane ships, pipe-laying ships, dredgers, large shipyard gantry cranes and drilling platforms, etc.), with a total height of 2840mm , The width of the hook body is 2030mm, the net weight is 7.7t, and the lifting tonnage of the unit is 4500t. It is used to make hook forgings with a hook body width and thickness of 1600mmx1600...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23P15/00B21K1/72C21D1/18C21D1/25C21D1/28C21D8/00C21D9/00
CPCB21K1/72B23P15/00C21D1/18C21D1/25C21D1/28C21D8/005C21D9/0068
Inventor 路荣超王志俊
Owner 无锡市新华起重工具有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products