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Machining method of high-precision deep and long hole thin-walled sleeve part

A processing method and technology for deep and long holes, applied in the field of mechanical processing, can solve the problems affecting processing efficiency and production progress, restricting production, length deformation of stainless steel materials and copper alloy materials, etc., to improve processing quality and surface roughness, improve work Efficient, simple to make effects

Active Publication Date: 2019-03-08
临沂产业研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The length deformation of aluminum alloy material is relatively small, but the length deformation of stainless steel material and copper alloy material is relatively large
The processing of such parts is a difficult problem in mechanical processing, which seriously affects the processing efficiency and production progress, and becomes a bottleneck restricting production

Method used

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  • Machining method of high-precision deep and long hole thin-walled sleeve part
  • Machining method of high-precision deep and long hole thin-walled sleeve part
  • Machining method of high-precision deep and long hole thin-walled sleeve part

Examples

Experimental program
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Effect test

Embodiment 1

[0038] A method for processing high-precision deep and long hole thin-walled sleeve parts, comprising the following steps:

[0039] Step 1: Clamp the workpiece 1 bar, and the lathe presses Figure 6 As shown in the rough machining form, the outer circle and inner hole of the workpiece 1 must be roughed first to remove the machining allowance. The machining allowance of the rough machining outer circle and inner hole is to ensure that a unilateral machining allowance of 0.5-0.8mm is left for finishing. Quantity, large parts, large allowance, small parts, small allowance. Leave a process chuck 101 on the workpiece 1. The diameter of the outer circle of the process chuck 101 is consistent with the size of the rough machining outer circle of the workpiece 1, which is convenient for processing. The length of the process chuck 101 cannot be less than 14mm. For workpieces with a length greater than 100mm 1. The process chuck 101 takes 1 / 5 to 1 / 3 of the length of the workpiece 1, mai...

Embodiment 2

[0053] The specific parameters and process in the processing method will be described below with a specific deep and long hole thin-walled sleeve workpiece 1: wherein, the total length L1 of the workpiece 1 is as required by the drawing. The inner hole length L2 is The outer circle diameter ΦC is Inner hole diameter ΦB is

[0054] Its processing includes the following steps:

[0055] Step 1: Clamp the workpiece 1 bar, and the lathe presses Figure 6 As shown in the rough machining form, the outer circle and inner hole of the workpiece 1 must be roughed first to remove the machining allowance. The machining allowance of the rough machining outer circle and inner hole is to ensure that a machining allowance of 0.5-0.8mm on one side is left for finishing. Specifically, the total length of the rough-machined workpiece 1 is 69mm, the length L12 of the rough-machined inner hole is 53±0.1mm, the diameter of the rough-machined outer circle is Φ24mm, and the diameter of the rou...

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Abstract

The invention provides a machining method of a high-precision deep and long hole thin-walled sleeve part. The machining method comprises the following steps that a rod is clamped and subjected to rough-machining forming, the machining allowance is reserved, and a process chuck is reserved; a roughly-machined workpiece is subjected to thermal treatment aging; and the process chuck of the workpieceis clamped by a lathe, finish machining of the workpiece is completed during primary clamping machining according to a workpiece drawing, and finish machining is divided into the following working steps that a core shaft, a lining and a screw are manufactured; the process chuck is clamped on the lathe, the core shaft is crammed into roughly-machined inner holes of the workpiece, and an outer circle of the part is machined to the required dimension; the screw is screwed into a core shaft threaded hole, and the core shaft is taken out of the workpiece; the lining sleeves the machined outer circle of the workpiece, the outer end face of the workpiece is machined, and the large and small inner holes and the bottom face are bored; tool setting is conducted from the bottom face, the outer end face of the workpiece is machined, and the length dimension L2 of the workpiece is ensured; and the workpiece is cut off, and the total length L1 of the workpiece is ensured. According to the machiningmethod of the high-precision deep and long hole thin-walled sleeve part, the rigidity of the part is improved, machining deformation of the part is reduced, vibration during thin-walled part machiningis reduced, and the machining quality and surface roughness are improved.

Description

technical field [0001] The invention belongs to the technical field of mechanical processing, and in particular relates to a processing method for high-precision deep and long hole thin-wall sleeve parts. Background technique [0002] At present, for high-precision, long-hole and thin-walled sleeve parts, if the dimensional accuracy of the inner hole and outer circle is required to be high, there are generally two processing methods: one is to perform rough machining first, and remove the inner hole and outer circle. Residue, after heat treatment and aging, finish machining. During finishing, the inner hole is processed first, and then the outer circle is processed with the inner hole positioning. The other is that the inner hole and the outer circle are completed in one clamping process after the rough machining has passed the aging process. Regardless of the processing method, if the dimensional accuracy is required to be high, it will be difficult to fully achieve it in...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 吕芸芬冯靖国雒文军
Owner 临沂产业研究院有限公司
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