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Processing technology of high-strength steel coiled pipe

A processing technology and steel coil technology, which is applied in the field of high-strength steel coil tube processing technology, can solve problems such as no consideration of steel plate springback, no coil tube technology, difficult-to-roll tube processing, etc., to improve tube-making efficiency and quality, reduce Difficulty and roll round workload, and the effect of reducing tensile stress

Active Publication Date: 2021-02-12
CCCC TIANJIN DREDGING +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] To sum up, the current three-roll tube coiling process is suitable for common carbon steel plates with a yield strength not exceeding 450MPa, and the springback of the steel plate is not considered in the coiling process; the springback amount involved in a small number of documents is mainly controlled by establishing The mathematical model is realized, the process is complicated and the precision is not high, it is difficult to apply to the actual coiled tube processing
For ultra-high-strength corrosion-resistant steel plates with a yield strength above 1250MPa, there is no effective coiling process

Method used

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  • Processing technology of high-strength steel coiled pipe
  • Processing technology of high-strength steel coiled pipe
  • Processing technology of high-strength steel coiled pipe

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] A 15mm thick steel plate with a yield strength of 1250MPa is used to make a steel pipe with an inner diameter of 850mm. The diameter of the working roll and the support roll of the three-roll plate rolling machine is 400mm, and the distance between the support rolls is 800mm. According to formulas 1 and 2, it is calculated that the total downward displacement of the work roll is 148.4mm when the 12° springback is considered, as shown in Table 1. The displacement of the work roll is only 140.4mm when the springback is not considered. Adjust the upper work roll The displacement amount is the method to control the diameter of the pipe body when rolling the pipe, and the larger displacement amount of the work roll can obtain the pipe body with a smaller diameter.

[0047] Table 1 Work roll displacement of 850mm diameter steel pipe made of high-strength steel plate

[0048]

[0049] Considering that even after repeated coiling, the steel plate still has a little springba...

Embodiment 2

[0054] A steel pipe with an inner diameter of 800mm is made of a 16mm thick high-strength steel plate with a yield strength of 1360MPa. The diameter of the working roll of the three-roller plate rolling machine is 550mm, the diameter of the support roll is 450mm, and the distance between the support rolls is 700mm. According to formulas 1 and 2, the total down-adjustment displacement of the work roll considering the 18° springback is 111.6 mm, as shown in Table 3 for details.

[0055] Table 3 Work roll displacement of 800mm diameter steel pipe made of high-strength steel plate

[0056]

[0057] Considering that even after repeated coiling, there is still a little rebound of the steel plate, the calculated total downward displacement of the work roll 111.6mm is rounded up to 112mm as the actual displacement of the work roll, and the coiling into a tube is completed in 7 passes. The distribution of the displacement of the roller table is shown in Table 4.

[0058] Table 4 C...

Embodiment 3

[0062] A steel pipe with an inner diameter of 900 mm is made of a 20 mm thick high-strength steel plate with a yield strength of 1360 MPa. The diameter of the working roll of the three-roller plate rolling machine is 550mm, the diameter of the support roll is 450mm, and the distance between the support rolls is 700mm. According to formulas 1 and 2, the total down-adjustment displacement of the work roll considering the 20° springback is 102.3mm, as shown in Table 5 for details.

[0063] Table 5 Work roll displacement of 900mm diameter steel pipe made of high-strength steel plate

[0064]

[0065] Considering that even after repeated coiling, there is still a little rebound of the steel plate, the calculated total downward displacement of the work roll 102.3mm is rounded up to 103mm as the actual displacement of the work roll, and the coiling into a tube is completed in 8 passes. The distribution of the displacement of the roller table is shown in Table 6.

[0066] Table 6...

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Abstract

The invention relates to a machining process of a high-strength steel coil pipe. The machining process of the high-strength steel coil pipe sequentially comprises the following steps of blanking, edgemilling and beveling, pre-bending, three-roller type plate rolling machine roller bending, straight seam welding and ring welding; before the plate rolling machine roller bending is carried out, theresilience of a steel plate is measured firstly, then the pipe coiling diameter is calculated when an actual pipe forming is carried out, the total lower displacement amount of an upper working rolleris calculated in the pipe coiling forming process, the pass displacement of the upper working roller is determined, and the pipe coiling machining is completed through a plurality of plate rolling; the pass displacement of the upper working roller is gradually decreased, and the first-pass displacement amount accounts for 50% or above of the total lower displacement amount, and the first three pass total displacement finishes 90% or above of the total lower displacement amount, and the upper working roller is basically in place when at least the antepenultimate pass is carried out. Accordingto the process, the displacement of the working roller can be effectively controlled, so that a high-strength steel plate with a proper size can prepare a dredging pipe with good straightness on a plate rolling machine, the gap of a pipe body does not exceed 3 mm at the end of the plate rolling, and welding can be carried out without circle rolling is performed, and the ovality of the pipe body isless than or equal to 2 mm.

Description

technical field [0001] The invention belongs to the technical field of steel plate cold processing, and in particular relates to a high-strength steel coil pipe processing technology. Background technique [0002] In the fields of dredging projects such as channel dredging and land reclamation, a large amount of mud and sand are transported to distant places through dredging pipelines. On the one hand, a large number of mud and sand particles in the dredging slurry cause wear and damage to the inner wall of the pipe, and at the same time, the liquid medium has a certain pH value to cause corrosion damage to the pipe body material, and the interaction between the two makes the dredged pipe serious abrasion failure . Especially in the seawater slurry dredging process, the service life of the delivery pipeline (16mm wall thickness) is generally 3-5 years, and it can be worn out even in 8 months under harsh working conditions. [0003] In order to improve the service life of d...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00B21D5/14
CPCB21D5/14B23P15/00
Inventor 高用城宋凤明温东辉郑勇任俊禄杨阿娜李自刚王永远
Owner CCCC TIANJIN DREDGING
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