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Method for producing polymer thin film

A polymer film and manufacturing method technology, applied in the production of bulk chemicals, etc., can solve the problems of reducing the proportion of monomers, reducing the stability of emulsions, etc., and achieve the effects of low water absorption, labor and time reduction, and efficient manufacturing

Inactive Publication Date: 2019-04-02
KANEKA CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When reducing the amount of surfactant, etc., the ratio of monomers in the polymerization reaction liquid has to be reduced, and the stability of the emulsion containing the granular polymer may decrease

Method used

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  • Method for producing polymer thin film
  • Method for producing polymer thin film
  • Method for producing polymer thin film

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0112] (1) Emulsion polymerization

[0113] In a 200mL detachable flask equipped with anchor stirring blades, add 67g of pure water as a solvent, 0.14g of sodium bicarbonate as a pH regulator, and 0.6g of surfactant sodium peptide (8mM relative to the reaction solution) as an emulsifier, and let it dissolve. In addition, 12 g of styrene was added, and the temperature of the reaction solution was raised to 70° C. in a water bath, then the gas phase in the detachable flask was replaced with nitrogen, and 0.2 g of potassium persulfate dissolved in 5 g of pure water was added as a polymerization initiator. And polymerization was performed for 12 hours, stirring the reaction liquid of the composition shown in Table 1 at 240 rpm. Simultaneously, 12 g of styrene was added three times at intervals of 1.5 hours so that the concentration of styrene with respect to the reaction liquid was 40% by mass.

[0114] [Table 1]

[0115]

[0116] (2) thin film

[0117] The reaction liquid ...

Embodiment 2

[0130] In a 200 mL detachable flask equipped with an anchor stirring blade, add 79 g of pure water as a solvent, 0.1 g of sodium bicarbonate as a pH regulator, and 0.1 g of surfactant sodium (1.2 mM relative to the reaction solution) as an emulsifier , and let it dissolve. And add n-butyl methacrylate 36g (relative to the reaction solution is 30% by mass), and the temperature of the reaction solution is raised to 70°C in a water bath, then replace the gas phase in the detachable flask with nitrogen, add the solution dissolved in pure water 0.15 g of potassium persulfate in 5 g was used as a polymerization initiator, and polymerization was performed for 12 hours while stirring at 240 rpm.

[0131] [table 3]

[0132]

[0133] The resulting reaction solution was dried at 80° C. in an oven to obtain a powder. About 0.1 g of the obtained powder was melt-pressed at 90° C. and 6 MPa for 10 minutes to produce a poly-n-butyl methacrylate film having a thickness of about 200 μm.

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Abstract

The purpose of the present invention is to provide a method for efficiently producing a low water-absorptive polymer thin film. A method for producing a polymer thin film according to the present invention is characterized by comprising: a step for obtaining a particulate polymer by polymerizing a monomer having a vinyl group in a reaction liquid that contains a surfactin salt, the monomer, a polymerization initiator and an aqueous solvent; and a step for obtaining a polymer thin film from the particulate polymer. This method for producing a polymer thin film is also characterized in that theconcentration of the monomer in the reaction liquid is set to a value from 10% by mass to 60% by mass (inclusive).

Description

technical field [0001] The invention relates to a method for efficiently manufacturing a low water absorption polymer film. Background technique [0002] There are various methods for polymerizing a monomer having a vinyl group, and as important methods, there are emulsion polymerization and suspension polymerization. Since these methods use an aqueous solvent, it is easy to remove the heat generated by the polymerization reaction, and there is an advantage that it is easy to control the reaction temperature. In addition, there is an advantage that the polymer as a product is obtained in the form of small particles, and it is easy to separate from the liquid phase, wash and dry. [0003] More specifically, in the emulsion polymerization method, monomers are polymerized in an aqueous solvent using a surfactant and a polymerization initiator. A monomer having a vinyl group is generally insoluble or poorly soluble in water, but is dispersed in an aqueous solvent by being incl...

Claims

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Application Information

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IPC IPC(8): C08J5/18C08F2/26
CPCC08F2/26C08J5/18Y02P20/54
Inventor 长野卓人山口克己南秀人
Owner KANEKA CORP