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High-strength heavy-duty grinding wheel and preparation method thereof

A heavy-duty grinding wheel, high-strength technology, used in manufacturing tools, metal processing equipment, grinding/polishing equipment, etc., can solve problems such as chip burst accidents and edge bursts, and achieve improved rotational strength, improved mixing uniformity, increased The effect of curing crosslinking degree

Active Publication Date: 2021-04-06
SHANDONG SHENGQUAN NEW MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the resin heavy-duty grinding wheel prepared by conventional methods often cannot withstand the high grinding wheel linear speed and grinding pressure, and is prone to edge bursting or even chipping accidents. Therefore, it is necessary to seek better production and processing technology to improve the rotation of the grinding wheel. Strength, so that the grinding wheel can withstand higher grinding pressure and line speed, in order to meet the harsh requirements of heavy-duty grinding process

Method used

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  • High-strength heavy-duty grinding wheel and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] At room temperature, put 40Kg F14 calcined brown corundum, 30Kg F8 zirconium corundum, 30Kg F16 brown corundum abrasives, F14 refers to the particle size of 14 mesh, F8 refers to the particle size of 8 mesh, F16 refers to the particle size of 16 mesh, and put them into the mixing pot for mixing and stirring 10 minutes to get abrasive. Then add n-propanol accounting for 8% of the total mass of the abrasive and continue mixing for 5 minutes to fully wet the abrasive. After the wetting is completed, add 18Kg modified phenolic resin,

[0028] 8Kg cryolite powder, 4Kg pyrite powder and 10Kg impregnated chopped glass fiber continue to mix for 5 minutes, the modified phenolic resin is 16Kg novolac resin melted and raised to 145-160℃, then add 2Kg phenolic phenolic ring obtained from oxygen resin. After the normal temperature mixing is completed, the obtained mixture is added to the open mill, and the mixing is carried out continuously for 30 minutes at a temperature of 110 °...

Embodiment 2

[0030] At room temperature, put 60Kg F14 (size number) calcined corundum, 20Kg F8 zirconium corundum, and 20Kg F16 brown corundum abrasives into the mixing pot and mix for 10 minutes, then add furfuryl alcohol accounting for 4% of the total mass of the abrasives and continue mixing for 5 minutes. Wet the abrasive thoroughly. After the wetting is completed, add 20 Kg of modified phenolic resin, 12Kg of cryolite powder, 2Kg of pyrite powder and 6Kg of impregnated chopped glass fiber and continue mixing for 5 minutes. It is obtained by adding 2.5Kg of bisphenol A novolac epoxy resin after reaching 145-160°C. After the normal temperature mixing was completed, the obtained mixture was added into an open mill, and the mixture was mixed continuously for 30 minutes at a temperature of 90°C. After kneading, the molding material was quickly put into a mold with a size of 610×75×203 and heated to 120°C, hot-pressed at a pressure of 8 Mpa for 40 minutes, and then raised to 160 °C; then ...

Embodiment 3

[0032]At room temperature, put 50Kg F14 (grain size) calcined corundum, 25Kg F8 zirconium corundum, and 25Kg F16 brown corundum abrasives into the mixing pot and mix for 10 minutes, then add a wetting agent accounting for 6% of the total mass of the abrasives and continue mixing for 5 Minutes, the wetting agent is resole phenolic resin and furfuryl alcohol, prepared according to the mass ratio of 1:1, to fully wet the abrasive. After wetting is completed, add 22Kg modified phenolic resin, 10Kg cryolite powder, 3Kg pyrite powder and 8Kg dipped chopped glass fiber and continue mixing for 5 minutes. The modified phenolic resin is 18Kg novolac resin melted and raised to It is obtained by adding 1.5kg bisphenol A novolac epoxy resin and 1.5kg o-cresol novolac epoxy resin after 145-160°C. After the normal temperature mixing is completed, the obtained mixture is added to an open mill, and the temperature is 100° C. for 30 minutes without interruption. After kneading, the molding mat...

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Abstract

The invention provides a high-strength resin heavy-duty grinding wheel and a preparation method to solve the technical problems that the resin heavy-duty grinding wheel has a low linear speed and is easy to burst when in use. High-strength resin heavy-duty grinding wheel, including the following raw materials in parts by weight: 100 parts of abrasive, 18-21 parts of modified resin, 4-8 parts of wetting agent and 16-26 parts of filler; wherein the abrasive includes the following parts by mass: calcined 40-60 parts of brown corundum, 20-30 parts of zirconium corundum, 20-30 parts of brown corundum; the filler includes the following materials by mass: filler cryolite powder 8-12 parts, pyrite powder 2-4 parts and glass fiber 6- 10 servings. The preparation method of the high-strength and heavy-duty grinding wheel comprises the following steps: putting abrasives into a mixing pot for mixing and stirring, then adding a wetting agent to continue mixing; after the abrasives are wetted, adding modified phenolic resin and fillers for mixing; The mixture is mixed; after the mixing is completed, the molding material is hot-pressed and then heat-cured.

Description

technical field [0001] The invention relates to a grinding wheel and a preparation method, in particular to a high-strength and heavy-duty grinding wheel and a preparation method. Background technique [0002] Heavy-duty grinding wheels, also known as barren grinding wheels or billet grinding wheels, are mainly used in the iron and steel industry for grinding steel nails, billets, steel plates, and surface polishing of various castings. Resin heavy-duty grinding wheel is made of polymer resin as high-strength resin heavy-duty grinding wheel, using zirconium corundum and brown corundum as abrasives, and is prepared by mixing, hot pressing and heat curing. [0003] The quality of the current heavy-duty grinding wheel cannot meet the development needs of the steel industry, especially the wear rate and hardness of the grinding wheel cannot meet the requirements. [0004] When the heavy-duty grinding wheel is working, to achieve a large metal removal rate, the main method is to...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24D3/28B24D18/00
CPCB24D3/28B24D18/0009
Inventor 唐地源王轩焦峰
Owner SHANDONG SHENGQUAN NEW MATERIALS CO LTD