Foam porcelain powder composite light wallboard and production process thereof

A light-weight wallboard and production process technology, applied in the field of architectural light-weight wallboard, can solve the problems of fire safety performance disclosure, poor heat insulation performance, unfavorable building energy saving, etc., to shorten maintenance time, enhance strength, and effectively Conducive to the effect of ecological civilization construction

Inactive Publication Date: 2019-09-20
山东铭城环保新材料科技有限公司
View PDF0 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, composite wallboards filled with inorganic insulation materials such as rock wool, foamed perlite, foamed ceramics, and foamed glass are heavy and have poor thermal insulation performance, which is not conduci

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Foam porcelain powder composite light wallboard and production process thereof
  • Foam porcelain powder composite light wallboard and production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0028] Example one

[0029] A foamed porcelain powder composite lightweight wallboard comprises the following raw materials in parts by weight: cement 100kg, porcelain powder 80kg, alkali-resistant glass fiber 50kg, foaming agent 0.6kg, and external additives 3kg.

[0030] The production process of the foamed porcelain powder composite lightweight wallboard includes the following steps:

[0031] (1) Mix and stir the raw materials uniformly to obtain a mixture; mix and stir the raw materials evenly and foam them through a foaming machine to obtain a foamed mixture;

[0032] (2) Distribute the mixture to form the bottom layer, heat the bottom layer, then distribute the foamed mixture on the surface of the bottom layer to obtain the middle layer, heat and shape the middle layer, and then distribute the mixture on the surface of the middle layer to obtain the top layer , Heat treatment on the top layer to obtain prefabricated wall panels;

[0033] (3) Steam curing the prefabricated wall pa...

Example Embodiment

[0034] Example two

[0035] A foamed porcelain powder composite lightweight wallboard, comprising the following raw materials in parts by weight: 110 kg of cement, 100 kg of porcelain powder, 55 kg of alkali-resistant glass fiber, 0.7 kg of foam concrete foaming agent, and 3 kg of external additives;

[0036] The external additive is composed of the following raw materials in parts by weight: 8 kg of diethylene glycol, 15 kg of syrup, 12 kg of glycerol, 6 kg of triethanolamine, 18 kg of anhydrous sodium sulfite, and 25 kg of water.

[0037] The production process of the foamed porcelain powder composite lightweight wallboard includes the following steps:

[0038] (1) Mix and stir the raw materials uniformly to obtain a mixture; mix and stir the raw materials evenly and foam them through a foaming machine to obtain a foamed mixture;

[0039] (2) Distribute the mixture to form a bottom layer with a thickness of 0.8 cm, heat the bottom layer at a temperature of 70 ℃ for 1 min, and then dis...

Example Embodiment

[0041] Example three

[0042] A foamed porcelain powder composite lightweight wallboard, comprising the following raw materials in parts by weight: cement 120kg, porcelain powder 115kg, alkali-resistant glass fiber 60kg, foam concrete foaming agent 0.8kg, and external additives 3.5kg;

[0043] The external additive is composed of the following raw materials in parts by weight: 9 kg of diethylene glycol, 16 kg of syrup, 13 kg of glycerol, 7 kg of triethanolamine, 20 kg of anhydrous sodium sulfite, and 28 kg of water.

[0044] The production process of the foamed porcelain powder composite lightweight wallboard includes the following steps:

[0045] (1) Mix and stir the raw materials uniformly to obtain a mixture; mix and stir the raw materials evenly and foam them through a foaming machine to obtain a foamed mixture;

[0046] (2) Distribute the mixture to form a bottom layer with a thickness of 0.9cm, heat the bottom layer at 72°C for 1.2min, and then distribute the foaming mixture on th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a foamed porcelain powder composite light wallboard and a production process thereof. The foamed porcelain powder composite light wallboard comprises the following raw materials: cement, porcelain powder, alkali-resistant glass fiber, a foaming agent and external additives. The foamed porcelain powder composite light wallboard has the beneficial effects that the foamed porcelain powder composite light wallboard adopts industrial waste residues as raw materials, has low cost and good benefit, realizes comprehensive utilization of resources, is beneficial to ecological civilization construction, and conforms to national industrial policies. The bottom layer and the top layer of the foamed porcelain powder composite light wallboard adopt a mixture reinforced by the alkali-resistant glass fiber to serve as a protective layer, a middle layer adopts a foamed mixture as a core material, and the foamed porcelain powder composite light wallboard has the advantages of the same material, one-step molding, strong bonding force, high whole board strength, good toughness, superior compression resistance, sound insulation and aging resistance, one-step molding in the production process, and no plastering on both sides of the wallboard in the use process, thus saving the cost and improving the working efficiency.

Description

technical field [0001] The invention relates to the technical field of building light-weight wallboards, in particular to a foamed porcelain powder composite light-weight wallboard and a production process thereof. Background technique [0002] Traditional wall construction mainly uses clay bricks and cement blocks as the main raw materials. The walls made of them are bulky and heavy, occupy a considerable part of the building space, and have poor thermal insulation, heat insulation, sound insulation, and waterproof effects; impact resistance Low, cracks often appear on the wall, which affects the quality and use of the building. The construction is inconvenient, and the construction period is relatively long, the cost is high, and the production energy consumption is high, which is not conducive to the realization of energy saving and emission reduction goals. With the continuous strengthening of environmental protection policies, the clay bricks fired by destroying fields ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C04B38/10C04B28/04
CPCC04B28/02C04B2111/28C04B2111/52C04B2201/32C04B2201/50C04B18/023C04B14/44C04B24/02C04B24/10C04B24/122C04B22/147C04B38/10
Inventor 韩向阳
Owner 山东铭城环保新材料科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap