Device and method of iron powder cold-pressing reduction

A technology of iron powder and cold pressing, which is applied in the field of iron powder cold pressing reduction equipment, can solve the problems of wasting time, manpower and financial resources, increasing equipment load, affecting production capacity, etc. circle chance effect

Active Publication Date: 2019-09-24
唐山鑫虎重型矿山机械有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing one-step grate machine rotary kiln reduction process uses a ball-forming disc (also known as a disc granulator) to granulate. Iron powder balls have no strength after drying, and an expensive chain grate machine must be used to dry and roast the pellets. , the sintering temperature is required to be above 1150°C, and the grate plate of the grate requires heat-resistant steel that can withstand high temperatures of 1000°C, which requires a large investment. The pellets directly enter the reduction rotary kiln for reduction. If the hot air entering the grate machine cannot reach the high temperature (1150°C) required by the process, or the

Method used

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  • Device and method of iron powder cold-pressing reduction
  • Device and method of iron powder cold-pressing reduction
  • Device and method of iron powder cold-pressing reduction

Examples

Experimental program
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Effect test

Example Embodiment

[0031] Example one

[0032] Such as figure 1 As shown, this embodiment provides an iron powder cold pressing reduction device, including a batching system 1, a forced mixing system 2, a double-roller ball press 3, a chain plate dryer 4, a heating rotary kiln 5, a swing screen 6, The reduction rotary kiln 7 and the reducing agent injection system 8. The batching system 1 is used to batch the iron powder and the binder in proportion and transport the finished iron powder and the binder to the forced mixing system 2. The forced mixing system 2 It is used to mix the finished iron powder and the binder uniformly and transport the evenly mixed iron powder and binder to the double-roller ball press 3, the double-roller ball press 3 is used to mix the evenly mixed iron The powder and binder are pressed into cold-pressed pellets and transported to the chain plate dryer 4, which is used to dry and preheat the cold-pressed pellets and dry preheat The latter cold-pressed pellets are transp...

Example Embodiment

[0036] Example two

[0037] This embodiment provides a method for cold-pressing reduction of iron powder. The cold-pressing reduction device for iron powder in the first embodiment is adopted and includes the following steps:

[0038] (1) Mix the iron powder and the binder through the batching system 1. After the batching is completed, the iron powder and the binder are mixed evenly through the forced mixing system 2;

[0039] (2) Press the evenly mixed iron powder and binder into cold-pressed pellets in the double-roller ball press 3;

[0040] (3) Dry and preheat the cold-pressed pellets on the chain plate dryer 4;

[0041] (4) Send the preheated cold-pressed pellets into the heating rotary kiln 5 for heating and sintering, so that the temperature of the cold-pressed pellets reaches 1050~1150℃, and the compressive strength of the cold-pressed pellets is greater than 160Kg / ball;

[0042] (5) The cold-pressed pellets after heating and sintering are screened by a swing screen 6, and the po...

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Abstract

The invention discloses a device and method of an iron powder cold-pressing reduction, and relates to the technical field of reduction iron production. A batching system is used for proportioning iron powder and a binding agent according to a ratio for the batching, a forced mixing system is used for uniformly mixing the batched iron powder with the binding agent, a double-roller ball press is used for pressing the uniformly mixed iron powder and the binding agent into cold-pressed pellets, a chain plate drying machine is used for carrying out drying and preheating on the cold-pressed pellets, a heating rotary kiln is used for carrying out heating sintering on the cold-pressed pellets which are dried and preheated, a swing screen is used for screening the cold-pressed pellets which are heated and sintered, a reducing agent injection system is used for spraying a reducing agent into a reduction rotary kiln, the reduction rotary kiln is used for reducing the cold-pressed pellets, a heat source of the heating rotary kiln comes from the high-temperature tail gas of the reduction rotary kiln, a heating burner is installed at a kiln head of the heating rotary kiln, and when the heat provided by the high-temperature tail gas is insufficient, the heating burner can heat the cold-pressed pellets. The method and the method have the advantages that the productivity can be improved, the normal operation of production can be ensured, and the investment cost is low.

Description

Technical field [0001] The invention relates to the technical field of reduced iron production, in particular to an iron powder cold-pressing reduction device and method. Background technique [0002] The existing reduced iron production process is a one-step chain grate rotary kiln reduction process, using such as image 3 The one-step chain grate rotary kiln reduction device shown is the process of directly producing reduced iron with iron powder. First, the iron powder and the binder are mixed in a certain proportion through the batching system 1, and the iron powder and the binder are mixed through the forced mixing system 2. After the binder is evenly stirred, it is granulated with the ball-forming plate 9 (also known as the disc granulator), and the iron powder is continuously sprayed with water in the ball-forming plate 9, and the iron powder is rolled in the ball-forming plate 9 to form 10mm-15mm Round ball. The formed balls are screened by the screening system 10, and th...

Claims

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Application Information

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IPC IPC(8): C21B13/08C21B13/14C22B1/242
CPCC21B13/08C21B13/14C22B1/2406C22B1/242
Inventor 张俊刚
Owner 唐山鑫虎重型矿山机械有限公司
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