Farinograph with automatic water-adding and speed-adjustment functions and method

A technology of automatic water addition and speed regulation, applied in instruments, flow characteristics, scientific instruments, etc., can solve the problems of reducing the success rate of farinograph experiments, human error in reading judgment, and difference in water addition speed, achieving simple structure and consistent water addition time. , the effect of improved reproducibility

Pending Publication Date: 2019-09-24
山东睿科仪器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The farinometer is an important instrument for testing the gluten strength of wheat flour. It measures the strength of flour gluten by testing the rheological characteristics of the dough during the mixing process. The traditional quantitative water addition device of the farinometer generally uses a burette, which is controlled by the operator. It is difficult to control the amount of water added, the reading judgment is artificially biased, and the speed of adding water is artificially different, which reduces the success rate of the farinograph experiment and affects the accuracy of the final experimental results.
[0003] The automatic water adding device of the automatic farinometer developed in recent years uses a plunger pump with a metering function, but to achieve the water addition accuracy required by the farinometer, a smaller plunger pump must be used for multiple operations, resulting in cumulative errors
[0004] In addition, the general farinograph has a fixed speed. In fact, according to the national standard, the standard farinograph experiment should stir the dough at the specified speed, and the experimental results are also obtained at the specified stirring speed, so that the experimental results can be compared. and reproducibility, but in practical applications sometimes it is necessary to increase or decrease the stirring speed to imitate the industrial mixing process, or to change the stirring speed to detect the rheological properties of the dough under different stirring intensities. Adjustable speed requirements for mass analyzers, but currently there is no farinograph that can adjust the speed

Method used

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  • Farinograph with automatic water-adding and speed-adjustment functions and method
  • Farinograph with automatic water-adding and speed-adjustment functions and method
  • Farinograph with automatic water-adding and speed-adjustment functions and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Such as Figure 1-4 The shown automatic water-adding and speed-regulating powder quality meter includes a dough kneading device, which includes a stirring blade connected in sequence, a torque sensor 9 and a reduction motor 11, and a dough kneading bowl 4 is arranged outside the stirring blade , in the kneading bowl body 4, there are two symmetrically installed main and auxiliary stirring blades, the main stirring blade is connected with the torque sensor 9 and the reduction motor 11 through a shaft coupling, and the reduction motor includes a motor and a speed reducer arranged perpendicularly to each other.

[0049] The torque sensor is electrically connected to the data acquisition and control system and the computer in turn, and the computer is also electrically connected to a frequency converter, and the frequency converter is electrically connected to the geared motor. The box body is covered outside the torque sensor and the geared motor, and the computer is embed...

Embodiment 2

[0066] In the present embodiment, the computer control system is changed into a PLC control system, and the mechanical part is the same as in Embodiment 1, and the control process is as follows:

[0067] A method for adding water to a PLC-controlled automatic water-adding and speed-regulating farinograph, the specific steps are as follows:

[0068] Step 1. The weighing sensor detects the total weight of the water container and the water in the container, and transmits it to the PLC controller to store it as the initial weight W0;

[0069] Step 2. The PLC controller sends an instruction to control the relay to close, the water pump motor is powered on, and the water pump starts to pump the water in the water container into the kneading bowl;

[0070] Step 3. During water addition, the water bath heats the water body in the tank and maintains the water temperature at the set temperature, and the water flows through the heat exchange coil to ensure the water temperature;

[0071...

Embodiment 3

[0074] The present invention also discloses a speed regulation, speed control and speed measurement device for automatic water-adding and speed-regulating powder quality meter, including a computer, a data acquisition and control system, a frequency converter, a torque sensor and a geared motor, and the computer controls the data acquisition and controller , output a specific voltage or current and load it to the corresponding terminal of the frequency converter, and the frequency converter outputs a power supply with a certain frequency to drive the deceleration motor to rotate at a specific speed; the torque sensor has a speed measurement function, and the detected speed electrical signal is passed through the The acquisition and control system feeds back to the computer, and the computer appropriately adjusts the data acquisition and the voltage or current value generated by the controller to change the output frequency of the inverter, so that the output speed of the deceler...

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Abstract

The invention discloses a farinograph with automatic water-adding and speed-adjustment functions and a method. The farinograph with the automatic water-adding and speed-adjustment functions comprises a dough kneading device, a data acquisition and control system, a frequency converter and a computer; the dough kneading device comprises stirring blades, a torque sensor and a speed reducing motor; a kneading pot body is arranged outside the stirring blades; the computer data acquisition and control system is electrically connected with the frequency converter; the frequency converter is electrically connected with the speed reducing motor; the dough kneading device is provided with an automatic water adding device; the automatic water adding device comprises a water pump, a relay, a water storage container and a weighing sensor; the automatic water adding device is further provided with a heat exchange coil pipe; the heat exchange coil pipe is connected in series with the water incoming pipe part or water outgoing pipe part of the water pump; a heating water bath tank is arranged outside the heat exchange coil pipe; the heat exchange coil pipe is arranged in the warm water of the water bath tank; and an electric heating pipe and a temperature measuring probe are arranged in the water bath tank. With the farinograph adopted, computer automatic water adding is realized; and a stirring speed is controllable and can be freely set. The automation level of the farinograph is improved, and meanwhile, the accuracy of the experimental result of the farinograph is improved.

Description

technical field [0001] The invention relates to a grain and oil experiment and testing device, in particular to an automatic water-adding and speed-regulating farinograph and a method thereof. Background technique [0002] The farinometer is an important instrument for testing the gluten strength of wheat flour. It measures the strength of flour gluten by testing the rheological characteristics of the dough during the mixing process. The traditional quantitative water addition device of the farinometer generally uses a burette, which is controlled by the operator. Manual addition by staff has disadvantages such as difficulty in controlling the amount of water added, human deviation in reading judgment, and artificial differences in the speed of adding water, which reduces the success rate of the farinograph experiment and affects the accuracy of the final experimental results. [0003] The automatic water adding device of the automatic farinometer developed in recent years u...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N11/14
CPCG01N11/14
Inventor 张先和
Owner 山东睿科仪器有限公司
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