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Laser remanufacturing processing method for automobile stamping die

A technology of laser remanufacturing and stamping dies, which is applied in the direction of metal material coating process and coating, can solve the problems of high loss cost, large heat-affected area, waste of resources, etc., and achieve enhanced corrosion resistance, efficient and rapid cooling, The effect of improving environmental performance

Active Publication Date: 2019-09-27
TIANJIN MASITE BODYWORK EQUIP TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Using the above repair methods to repair will lead to large welding heat affected area, large solder joints, long repair cycle, heavy workload, high cost, waste of resources and complicated repair process. For example, the common repair welding repair process includes: welding repair Pre-finishing, organic solvent degreasing, surfacing bottom layer, surfacing middle layer, surfacing working layer, post-welding trimming, polishing
[0004] Especially for Cr7V-L hot stamping mold material, the actual hardness of the mold is between HRC30-40 before repairing, the hardness required for repairing is between HRC50-55, and the repairing thickness is between 1.2-1.5mm. The mold material is The materials imported from Germany, because of a lot of wear and tear during long-term use, lead to shortages in key areas such as the mold surface and sharp corners, and the size of the stamped and formed parts is unqualified, resulting in batch scrapping of parts; it takes a long time to remake the mold , the waste of resources is serious, the loss cost is too high, and the conventional repair welding and surfacing repair methods are too heavy, the heat-affected area is large, and the repair amount is not easy to control, and the repair process is too complicated

Method used

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  • Laser remanufacturing processing method for automobile stamping die
  • Laser remanufacturing processing method for automobile stamping die
  • Laser remanufacturing processing method for automobile stamping die

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Embodiment Construction

[0042] Method provided by the present invention: as figure 1 As shown, a laser remanufacturing method for an automobile stamping die, the specific steps are as follows:

[0043] Step 1: Pretreat the overall material of the mold to keep it clean and tidy;

[0044] Step 2: Detect the actual hardness of the base material, and the actual detection base material hardness is HRC30-40;

[0045] Step 3: Select powder for the mold according to the requirements of the working conditions, and start the mixer of the powder feeder to load the powder;

[0046] Step 4: Turn on the gas to test the powder, that is, turn on the switch on the nitrogen bottle, adjust the nitrogen delivery volume so that the delivery value is between 5mbar, adjust the pressure gauge detection value of the powder feeder between 6-8mbar, and start the gas test button;

[0047] Step 5: Start the powder feeding button to focus on the powder, turn on the red light spot of the equipment, and adjust the processing heig...

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Abstract

The invention provides a laser remanufacturing processing method for an automobile stamping die. The laser remanufacturing processing method comprises the following steps: step I, pretreating the integral material of the die; step II, detecting practical hardness of die base metal; step III, performing powder selecting on the die according to working condition requirements; step IV, opening a switch on a nitrogen gas cylinder to detect powder; step V, starting a powder feeding button of a powder feeding machine to perform powder feeding and focusing; and step VI, regulating gas pressure of protective gas. In case of not changing the basic hardness (HRC30-40) of the die, a novel laser cladding repair technology is adopted to treat, so that the die surface hardness can reach HRC55-60, wear resistance is strengthened, corrosion resistance is strengthened, the service life of the die is prolonged, a processing period of repair ways such as a conventional repair-welding way is shortened, and manpower, financial and material resources are saved.

Description

technical field [0001] The invention belongs to the processing field of automobile stamping dies, and in particular relates to a laser remanufacturing treatment method of automobile stamping dies. Background technique [0002] Automobile molds play a vital role in the field of automobile manufacturing, and the quality of automobile molds directly determines the quality of products. Improving the service life and use accuracy of automobile molds and shortening the manufacturing cycle of automobile molds are technical problems that many companies need to solve urgently. Even broken and other failure forms. Therefore, the remanufacturing and repairing of automobile molds is also necessary. There are many methods for remanufacturing and repairing automobile molds, such as electric discharge process, argon arc welding repair, welding repair, and brush plating. [0003] Using the above repair methods to repair will lead to large welding heat affected area, large solder joints, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10
CPCC23C24/106
Inventor 龙俊耀王敬发郑松刚王戈唐建欣邵剑
Owner TIANJIN MASITE BODYWORK EQUIP TECH CO LTD
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