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Method for manufacturing and forming high-strength steel by laminar flow plasma additive

A plasma and additive manufacturing technology, applied in the field of high-strength steel, can solve problems such as many internal defects, poor forming quality, and serious surface oxidation, and achieve the effects of saving research costs, avoiding low forming accuracy, and improving test efficiency

Active Publication Date: 2019-10-08
SOUTHEAST UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the weak oxidation resistance of high-strength steel, laminar flow plasma metal additive manufacturing of high-strength steel often results in serious surface oxidation, many internal defects, and poor forming quality due to improper selection of process parameters.
At present, the research on laminar flow plasma metal additive manufacturing of high-strength steel is still immature, especially the optimized forming process of laminar flow plasma metal additive manufacturing of high-strength steel is still blank

Method used

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  • Method for manufacturing and forming high-strength steel by laminar flow plasma additive
  • Method for manufacturing and forming high-strength steel by laminar flow plasma additive
  • Method for manufacturing and forming high-strength steel by laminar flow plasma additive

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1: laminar flow plasma additive manufacturing forming ER83-G high-strength steel thin-walled boss parts, the chemical composition of ER83-G high-strength steel is shown in Table 1:

[0021] Table 1 Chemical composition of ER83-G high-strength steel welding wire

[0022]

[0023] Using laminar flow plasma additive manufacturing to form ER83-G high-strength steel thin-walled boss parts, the operation steps are as follows:

[0024] 1. Create a 3D model with SolidWorks software, such as figure 1 shown;

[0025] 2. Use the special software for laminar flow plasma additive manufacturing to slice the model. The forming trajectory has a total of 92 layers, including 62 layers for the square barrel (two layers of compensation layers are reserved), and 30 layers for the bezel;

[0026] 3. Set the forming parameters, the specific forming parameters are shown in Table 2;

[0027] Table 2 Specific parameters of laminar flow plasma additive manufacturing forming ER83-G ...

Embodiment 2

[0031] Embodiment 2: laminar flow plasma additive manufacturing forming ER83-G high-strength steel round table piece, roughly the same as embodiment 1, the difference is that there are 22 layers of forming tracks, of which 12 layers are in the barrel part (two compensation layers are reserved). layer), the truss part has 10 layers, such as figure 2 shown; the specific forming parameters are shown in Table 3:

[0032] Table 3 Specific parameters of ER83-G high-strength steel round table parts formed by laminar flow plasma additive manufacturing

[0033]

[0034] The warm-up time is 20s.

Embodiment 3

[0035] Embodiment 3: laminar flow plasma additive manufacturing forming S960QL high-strength steel square barrel, the chemical composition of S960QL high-strength steel is shown in Table 4:

[0036] Table 4 Main chemical composition of S960QL high-strength steel

[0037]

[0038] Roughly the same as Example 2, the difference is that the model is sliced ​​with the plasma 3D printing special software, and the forming track has a total of 42 layers (reserving two compensation layers), such as image 3 shown; the specific forming parameters are shown in Table 5:

[0039] Table 5 Specific parameters of S960QL high-strength steel square barrels formed by laminar flow plasma additive manufacturing

[0040]

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Abstract

The invention provides a method for manufacturing and forming high-strength steel by a laminar flow plasma additive. The method comprises the steps of establishing a three-dimensional model by using SolidWorks software, slicing the three-dimensional model by using laminar flow plasma additive manufacturing special equipment to obtain a forming track, setting forming parameters, starting arcs by the laminar flow plasma additive manufacturing equipment, preheating a substrate and feeding wires by a heat source along a bottom track, simultaneously forming the high-strength steel, and performing air cooling after finishing. According to the method disclosed by the invention, the problems of serious surface oxidation, multiple internal defects, low forming quality and the like caused by manufacturing and forming the high-strength steel by the laminar flow plasma metal additive can be avoided, and the problems of low forming precision, poor forming capability of large parts and the like whenthe high-strength steel is formed by traditional welding and hot stamping can be avoided; meanwhile, the shape and precision of the formed part can be accurately controlled by controlling the fillingquantity and the filling position of the welding wires, so that the method can not only be used for forming high-strength steel in a general shape, but also can be widely applied to forming high-strength steel special-shaped parts with accurate sizes.

Description

technical field [0001] The invention relates to a high-strength steel, in particular to a high-strength steel forming method. Background technique [0002] High-strength steel is a structural steel with a strength of not less than 460MPa produced by micro-alloying and mechanical hot-rolling technology. Due to its high strength, good ductility and toughness, and processing performance, high-strength steel is widely used in construction machinery, port machinery, and automobile manufacturing. , construction and other industries. [0003] High-strength steel has the advantages of high yield strength and ultra-high tensile strength, but its low plasticity is not suitable for traditional cold forming methods. At present, there are three main forming methods for high-strength steel parts: welding, hot stamping and hot metal gas pressure take shape. The application of welding in the forming of high-strength steel is relatively mature, and it has the advantages of low cost, low eq...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K10/02B33Y10/00
CPCB23K10/027B33Y10/00
Inventor 晏井利章程丁辉戴挺黄珊
Owner SOUTHEAST UNIV