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Multi-dripper UV photocuring water-based capsule production equipment

A production equipment, light curing technology, applied in microcapsule preparation, microsphere preparation, tobacco and other directions, can solve the problem of complete loss of water dispersion of capsules, cannot limit the difference of drop-making capsules from the root, and cannot become a regular spherical shape, etc. question

Active Publication Date: 2019-10-18
YUNNAN TOBACCO BIOLOGICAL TECH CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Currently, there is no capsule product that can effectively wrap water or water-soluble core liquid in the market, and the technical research on wrapping water-based contents mostly occurs in the field of cigarette capsules. The agent is used as the hydrophobic layer of the wall material, and it is wrapped in an aqueous solution by cooling and condensing. The capsules prepared by this process form tails after cooling and molding, which cannot become a regular spherical shape. Tail removal processing is required, and the tail removal process is cumbersome. Moreover, the inner wall material of the capsule is relatively thin, which can no longer support excessive processing, and cannot carry out effective transportation and storage, so it has not been able to realize industrial production for many years
[0004] CN104893827A discloses a preparation method of composite encapsulated capsules, which uses amphiphilic natural polymer materials to directly wrap water or an aqueous solution to prepare inner layer water-wrapped soft capsules, but as time goes on, water molecules will slowly disappear from the polymer materials. Escaping, leading to the gradual loss of water in the capsule
[0005] The current single-ball production equipment is limited by the nature of the drop capsules required, the production speed is not high, it is difficult to meet the needs of large-scale production, and the components of each equipment can not work independently to maximize the performance of each component, each equipment needs The gel solution, core solution and protection solution are separately equipped, which cannot fundamentally limit the difference of the drop-made capsules

Method used

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  • Multi-dripper UV photocuring water-based capsule production equipment
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  • Multi-dripper UV photocuring water-based capsule production equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0067] Embodiment 1: the water-based capsule production equipment of multi-dropper UV photocuring of the present invention

[0068] The implementation mode of this embodiment is as follows:

[0069] The UV light-cured water-based capsule production equipment includes a core liquid tank 2 and a UV glue tank 1, and the production equipment is composed of a feed system A, a molding system B, a circulation system C and a control system D; wherein:

[0070] Feeding system A consists of core liquid tank 1, UV glue liquid tank 2, core liquid pump A 4, core liquid pump B 5, core liquid pump C 6, UV glue pump A7, UV glue pump B 8, UV glue Pump C 9, capsule dripper A 12, capsule dripper B 11 and capsule dripper C 10; core liquid tank 1 is connected to capsule dripper A through core liquid pump A 4, core liquid pump B5, core liquid pump C 6 12. The capsule dripper B 11 is connected to the corresponding interface of the capsule dripper C 10; the UV glue tank 2 is connected to the capsule d...

Embodiment 2

[0081] Embodiment 2: the water-based capsule production equipment of multi-dropper UV photocuring of the present invention

[0082] The implementation of this embodiment is the same as that of Example 1, except that the diameter ratio of the inner channel 39 of the dripper to the outer channel 41 of the dripper is 1:0.2; The internal diameter ratio is 1:1; Shearing cups 13, 14, 15 are made of the acrylic material sold by Yiwu Boyi Acrylic Products Firm under the trade name High Transparent Hard Acrylic. Confluence cup 29 is made of glass quality material; Forming standpipe 16,17,18 and forming coil pipe 30 are made of glass quality material; A modular PLC sold under the trade name DBL-8DI.

[0083] According to the GB 5606.4-2005 national standard, sensory evaluation was carried out on the popping beads prepared by the multi-dropper UV light-cured water-based capsule production equipment of this embodiment, and the specific evaluation results are listed in Table 2. At the sa...

Embodiment 3

[0086] Embodiment 3: the water-based capsule production equipment of multi-dropper UV photocuring of the present invention

[0087] The implementation of this embodiment is the same as that of Example 1, except that the diameter ratio of the inner channel 39 of the dripper to the outer channel 41 of the dripper is 1:2.0; The inner diameter ratio is 3:1; the shear cups 13, 14, 15 are made of glass material. Confluence cup 29 is to be made with transparent plastic material; Forming standpipe 16,17,18 and forming coil pipe 30 are to be made with transparent plastic material; Stacked PLC sold under the name FX2N.

[0088] According to the GB 5606.4-2005 national standard, sensory evaluation was carried out on the popping beads prepared by the multi-dropper UV light-cured water-based capsule production equipment of this embodiment, and the specific evaluation results are listed in Table 3. At the same time, under the same environmental conditions and formula, the pop-up beads pre...

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Abstract

The invention relates to multi-dripper UV photocuring water-based capsule production equipment; the capsule production equipment comprises a feeding system A, a forming system B, a circulating systemC and a control system D; by using the multi-dripper UV photocuring water-based capsule production equipment disclosed by the invention, the consistency of the capsule materials is ensured from the source; meanwhile, equipment parts can be utilized to the maximum extent, the production efficiency is improved, the production cost is lowered, and the equipment is rapid, efficient, energy-saving andenvironment-friendly, and does not need to be subjected to excessive treatment in the later period, so that subsequent processing and transportation and storage can be conveniently carried out, and the UV light-cured water-based capsule capable of effectively storing contents for a long time can be obtained.

Description

【Technical field】 [0001] The invention belongs to the technical field of cigarette stick production. More specifically, the present invention relates to a multi-dropper UV light-cured water-based capsule production equipment. 【Background technique】 [0002] Drop-making capsules is restricted by many factors, such as the influence of the characteristics of the glue or core liquid itself, and also by the capsule production equipment. [0003] For the production of water-based core liquid capsules, currently limited by the compatibility of traditional glues such as carrageenan and gelatin with water-based core liquids, there are more or less problems in the production of water-based capsules using existing equipment or existing glue drops. Currently, there is no capsule product that can effectively wrap water or water-soluble core liquid in the market, and the technical research on wrapping water-based contents mostly occurs in the field of cigarette capsules. The agent is us...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B15/00B01J13/02
CPCA24B15/00B01J13/02
Inventor 黄亮杨紫刚雷连龙杨涛杨双艳
Owner YUNNAN TOBACCO BIOLOGICAL TECH CO LTD
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