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A frequency conversion induction heating and cooling device

A cooling device and induction heating technology, applied in design optimization/simulation, computer-aided design, improvement of process efficiency, etc., can solve the problems of grain production shape and composition distribution, inability to study the influence of magnetic field, low space application rate, etc. , to achieve the effect of improving space utilization, improving experimental accuracy and reducing volume

Active Publication Date: 2020-11-24
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are two defects in the steel melting method of the above two thermal simulation devices. One is that resistance heating is used. Second, the above two devices did not introduce the disturbance of the magnetic field to the molten metal, so the influence of the magnetic field on the solidification process of the metal could not be studied
However, previous studies have shown that the disturbance of the magnetic field has a significant impact on the production morphology and composition distribution of the grains.

Method used

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  • A frequency conversion induction heating and cooling device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] In this embodiment, duplex stainless steel is used as the experimental material, that is, the metal sample is a duplex stainless steel sample, to illustrate the sample preparation process without magnetic field disturbance treatment.

[0053] (1) Wash the Al2O3 crucible and metal sample with absolute ethanol and blow dry;

[0054] (2) Open the furnace door and install the sample, crucible and water-cooled chuck according to the diagram to ensure the coaxial relationship between the three;

[0055] (3) vacuum is drawn in the body of furnace;

[0056] (4) Switch the switchable frequency conversion power supply to the high-frequency current mode, and start the experiment. After the temperature of the chamber reaches 1500°C, keep it warm for 5 minutes to fully melt the metal sample;

[0057] (5) Disconnect the power supply after processing;

[0058] (6) Open the gas valve, the low-temperature inert gas is charged from the lower end gas valve, and flows out from the upper ...

Embodiment 2

[0061] In this embodiment, GCr15 bearing steel is used as the experimental material, that is, the metal sample is a GCr15 bearing steel sample, to illustrate the sample production process subjected to the disturbance treatment of the intermediate frequency pulsed magnetic field.

[0062] (1) Wash the Al2O3 crucible and metal sample with absolute ethanol and blow dry;

[0063] (2) Open the furnace door and install the sample, crucible and water-cooled chuck according to the diagram to ensure the coaxial relationship between the three;

[0064] (3) vacuum is drawn in the body of furnace;

[0065] (4) Switch the switchable frequency conversion power supply to the high-frequency alternating current mode, turn on the power supply and start the experiment. After the chamber temperature reaches 1600°C, keep it warm for 5 minutes to fully melt the metal sample;

[0066] (5) Switch the power output of the switchable variable frequency power supply to the intermediate frequency pulsed ...

Embodiment 3

[0071] In this embodiment, GCr15 bearing steel is used as the experimental material, that is, the metal sample is a GCr15 bearing steel sample, to illustrate the thermal simulation process of continuous casting slabs with pulsed magnetic field interference.

[0072] (1) Wash the Al2O3 crucible and metal sample with absolute ethanol and blow dry;

[0073] (2) Open the furnace door and install the sample, crucible and water-cooled chuck according to the diagram to ensure the coaxial relationship between the three;

[0074] (3) vacuum is drawn in the body of furnace;

[0075](4) Switch the switchable frequency conversion power supply to the high-frequency alternating current mode, turn on the power supply and start the experiment. After the chamber temperature reaches 1600°C, keep it warm for 5 minutes to fully melt the metal sample;

[0076] (5) Switch the power output of the switchable frequency conversion power supply to the pulsed magnetic field mode to disturb the molten me...

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Abstract

The invention discloses a frequency conversion induction heating and cooling device. The frequency conversion induction heating and cooling device comprises a furnace body, a switchable variable-frequency power supply, a furnace door, air valves, a thermocouple, coils, a heat preservation box body, graphite electrodes, an Al2O3 crucible and a water-cooling chuck; the furnace body can provide a high vacuum or inert gas to protect environment; the switchable variable-frequency power supply is connected with the coils and can provide a working / medium / high-frequency power supply and a pulse powersupply; the high-frequency power supply enables graphite electrodes to emit heat, so that a metal sample is heated to be molten, and then the working / medium power supply or the pulse power supply canbe switched to perform electromagnetic treatment in the solidification process of the sample. In addition, at any time when the sample is solidified, the air valves can be opened, low-temperature inert gas is quickly filled into the bottom of the furnace body, the sample is quenched, and metal samples with different growth forms under different cooling speeds, different magnetic fields and different times are obtained. According to the frequency conversion induction heating and cooling device, metals can be rapidly melt and are used for researching the solidification process of continuous casting billets and ingots.

Description

technical field [0001] The invention relates to the technical field of metal solidification such as casting and continuous casting, in particular to a frequency conversion induction heating and cooling device. Background technique [0002] Continuous casting is the mainstream production technology in today's metallurgical industry. my country's continuous casting production began to develop rapidly in the 1980s. In 2018, the national continuous casting billet output exceeded 1 billion tons, and the continuous casting ratio exceeded 99%. The research on the solidification process of continuous casting slab is a worldwide problem. The continuous casting slab not only has the common characteristics of the metal solidification process such as high temperature and opacity, but also because of large-scale industrial production, the current relatively mature experimental research methods such as pouring method, thermal analysis method, visual observation method and physical simula...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D1/42C21D1/04C21D1/18G06F30/20G06F119/08
CPCC21D1/04C21D1/18C21D1/42Y02P10/25
Inventor 刘艳洁仲红刚翟启杰张程栋王人杰李曦皓
Owner SHANGHAI UNIV
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